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基于声弹性效应与温度补偿的高强螺栓轴力监测系统

张华明 王庆领

机械与电子2025,Vol.43Issue(11):40-46,7.
机械与电子2025,Vol.43Issue(11):40-46,7.

基于声弹性效应与温度补偿的高强螺栓轴力监测系统

Axial Force Monitoring System for High-strength Bolts Based on Acoustoelastic Effect and Temperature Compensation

张华明 1王庆领2

作者信息

  • 1. 中广核风电有限公司,北京 100071
  • 2. 东南大学自动化学院,江苏 南京 210096
  • 折叠

摘要

Abstract

To achieve high-precision online measurement of axial force in high-strength bolts of wind turbine towers,this paper designs and implements a non-contact intelligent monitoring system in-tegrating electromagnetic acoustic transducer(EMAT),multi-channel synchronous acquisition,and a temperature compensation algorithm.The system combines the acoustic-elasticity principle of the single-wave method with a first-order temperature correction model to establish a quantitative relationship be-tween bolt axial force and longitudinal wave time-of-flight(TOF)difference.Through integrated soft-ware,it realizes automatic wave detection,TOF extraction,and visual analysis.Experiments,including stepwise loading and temperature-controlled calibration,verify the system's measurement stability and compensation accuracy under complex conditions.Results demonstrate a strong linear correlation between axial force and TOF difference(R2>0.995),and the measurement error is reduced from a maximum of 86.7%to within 3%after temperature compensation.The system exhibits excellent engineering adaptabil-ity and application potential,offering reliable support for long-term structural health monitoring of wind power bolted joints.

关键词

声弹性效应/螺栓轴力/电磁超声/单波法

Key words

acoustoelastic effect/bolt axial force/electromagnetic acoustic transducer/single-wave method

分类

信息技术与安全科学

引用本文复制引用

张华明,王庆领..基于声弹性效应与温度补偿的高强螺栓轴力监测系统[J].机械与电子,2025,43(11):40-46,7.

基金项目

江苏省自然科学基金资助项目(BK20221455) (BK20221455)

机械与电子

1001-2257

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