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复合材料商用车前下防护装置拓扑优化设计

Guan Xingze Hao Qi Liu Xiaorui Chen Honghuang

湖北汽车工业学院学报2025,Vol.39Issue(4):40-44,5.
湖北汽车工业学院学报2025,Vol.39Issue(4):40-44,5.DOI:10.3969/j.issn.1008-5483.2025.04.008

复合材料商用车前下防护装置拓扑优化设计

Topology Optimization Design of Composite Material-based Front Underrun Protective Device for Commercial Vehicles

Guan Xingze 1Hao Qi 1Liu Xiaorui 2Chen Honghuang3

作者信息

  • 1. School of Automotive Engineering,Hubei University of Automotive Technology,Shiyan 442002,China
  • 2. Beiben Trucks Group Co.Ltd,Baotou 014032,China
  • 3. Hubei YuanJiu Automotive Components Co.Ltd,Shiyan 442060,China
  • 折叠

摘要

Abstract

To ensure a light weight,continuous glass fiber reinforced composites were used to replace traditional high-strength steel for the optimal cross-section design of the protective beam in front under-run protective devices for commercial vehicles.The equivalent static load method was adopted,and dis-placement responses at key moments from LS-DYNA dynamic nonlinear time-domain analysis were converted into equivalent static loads.For multiple working conditions,topology optimization with multi-algorithm and multi-material was conducted in the Optistruct static solver to minimize weighted flexibility,with volume fraction as the constraint.The results show that the double-hollow section ob-tained via the equivalent static load topology optimization method reduces the weight by about 40%,and its structural stiffness increases by over 23%compared to the C-shaped section obtained via the traditional static load optimization method,with significantly improved torsional performance.

关键词

拓扑优化/复合材料/下防护装置/等效静态载荷法

Key words

topology optimization/composite material/underrun protective device/equivalent static load method

分类

交通工程

引用本文复制引用

Guan Xingze,Hao Qi,Liu Xiaorui,Chen Honghuang..复合材料商用车前下防护装置拓扑优化设计[J].湖北汽车工业学院学报,2025,39(4):40-44,5.

基金项目

湖北省揭榜制项目(2023BEB047) (2023BEB047)

湖北汽车工业学院学报

1008-5483

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