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70 MPa大容量车载Ⅳ型储氢气瓶分级充氢测试技术研究

WANG Haibin LIU Xiaoliang FAN Zhichao DUAN Xiangqun YANG Shujun

压力容器2025,Vol.42Issue(8):8-13,6.
压力容器2025,Vol.42Issue(8):8-13,6.DOI:10.3969/j.issn.1001-4837.2025.08.002

70 MPa大容量车载Ⅳ型储氢气瓶分级充氢测试技术研究

Research on staged hydrogen filling testing technology for large-capacity 70 MPa type Ⅳ on-board hydrogen storage cylinder

WANG Haibin 1LIU Xiaoliang 1FAN Zhichao 1DUAN Xiangqun 1YANG Shujun2

作者信息

  • 1. National Safety Engineering Technology Research Centre for Pressure Vessels and Pipelines,Hefei General Machinery Research Institute Co.,Ltd.,Hefei 230031,China
  • 2. Faurecia CLD Safety Technology(Shenyang)Co.,Ltd.,Shenyang 110132,China
  • 折叠

摘要

Abstract

To meet the hydrogen filling time requirements of the GB/T 42612-2023 standard for 70 MPa large-capacity type Ⅳon-board hydrogen storage cylinders,a study on staged hydrogen filling was conducted for a gas cylinder with a volume of 393 L.The staged filling process was numerically simulated,and the pressure switching thresholds were optimized using a differential evolution algorithm,yielding optimal switching points at 54.1 MPa and 84 MPa.To address the pressure fluctuation issue that tends to occur during high-pressure pneumatic valve switching,a pressure oscillation suppression method was proposed to improve system control stability.Experimental results show that the optimized strategy can reduce the time required to fill the 393 L gas cylinder to 87.5 MPa from 33 minutes 6 seconds in the synchronous hydrogen filling method to 6 minutes 24 seconds,meeting the standard requirement of 424.44 seconds.This method significantly can improve the refueling efficiency in hydrogen cycling tests for hydrogen storage cylinder,and holds great significance for promoting the industrialization of hydrogen fuel cell vehicles.

关键词

储氢气瓶/氢循环测试/分级充氢/差分进化算法

Key words

hydrogen storage cylinders/hydrogen cycle test/staged hydrogen filling/differential evolution algorithm

分类

机械制造

引用本文复制引用

WANG Haibin,LIU Xiaoliang,FAN Zhichao,DUAN Xiangqun,YANG Shujun..70 MPa大容量车载Ⅳ型储氢气瓶分级充氢测试技术研究[J].压力容器,2025,42(8):8-13,6.

基金项目

国家重点研发计划项目(2021YFB2500503) (2021YFB2500503)

压力容器

OA北大核心

1001-4837

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