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激光选区熔化TiAl合金成形和组织演变规律及机制

陈思宇 于竞越 潘佳呈 周灵燕 査敏 方虹泽

航空材料学报2026,Vol.46Issue(1):30-40,11.
航空材料学报2026,Vol.46Issue(1):30-40,11.DOI:10.11868/j.issn.1005-5053.2025.000159

激光选区熔化TiAl合金成形和组织演变规律及机制

Forming behavior and microstructural evolution mechanisms of TiAl alloys processed by selective laser melting

陈思宇 1于竞越 2潘佳呈 2周灵燕 2査敏 1方虹泽2

作者信息

  • 1. 吉林大学 材料科学与工程学院,长春 130012
  • 2. 哈尔滨工业大学 材料科学与工程学院,哈尔滨 150001
  • 折叠

摘要

Abstract

TiAl alloys exhibit poor room-temperature ductility,which poses a challenge for traditional casting and forging processes to fulfill the manufacturing demands for complex structural components.Selective laser melting(SLM)technology,renowned for its short manufacturing cycle,high material utilization,and exceptional forming accuracy,is deemed well-suited for fabricating complex parts in the aerospace industry.In this research,Ti48Al2Cr2Nb alloy powder is mixed with 4%(mass fraction)FeMo60 alloy powder to formulate an alloy with a nominal composition of Ti47Al3.5Cr1Nb1Mo1Fe.By employing a chessboard overlap scanning strategy(which mitigates thermal stress during processing)and optimizing printing parameters,SLM fabrication of the TiAl alloy with a remarkably low defect rate(only 0.49%)is successfully accomplished.Moreover,the samples are characterized using X-ray diffraction and scanning electron microscopy to explore the underlying reasons for microstructure formation.Additionally,a substantial portion of the α2 phase in the as-printed alloy is converted into the γ phase through heat treatment.Simultaneously,the unmelted FeMo60 powder from the printing process is dissolved,achieving solid solution strengthening.This phenomenon leads to a significant 30%enhancement in the compressive strength.This study offers a crucial reference for the preparation of high-performance TiAl alloys with complex geometries.

关键词

TiAl合金/激光选区熔化技术/热处理/组织演变/力学性能

Key words

TiAl alloy/selective laser melting(SLM)/heat treatment/microstructural evolution/mechanical property

分类

航空航天

引用本文复制引用

陈思宇,于竞越,潘佳呈,周灵燕,査敏,方虹泽..激光选区熔化TiAl合金成形和组织演变规律及机制[J].航空材料学报,2026,46(1):30-40,11.

基金项目

国家自然科学基金面上项目(52474377) (52474377)

航空材料学报

1005-5053

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