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基于增材制造的碳化硅双面反射镜设计与可靠性验证

王成彬 孙胜利 孙小进 马孝浩 胡凯

光学精密工程2026,Vol.34Issue(1):26-34,9.
光学精密工程2026,Vol.34Issue(1):26-34,9.DOI:10.37188/OPE.20263401.0026

基于增材制造的碳化硅双面反射镜设计与可靠性验证

Design and reliability verification of SiC double-sided reflector based on additive manufacturing

王成彬 1孙胜利 1孙小进 1马孝浩 1胡凯1

作者信息

  • 1. 中国科学院 上海技术物理研究所 红外探测全国重点实验室,上海 200083
  • 折叠

摘要

Abstract

To meet the requirements of high lightweighting and high stiffness for a Φ516 mm double-sided integral reflector-comprising the primary and quaternary mirrors in a coaxial four-mirror optical system-a method integrating multi-parameter optimization with silicon carbide(SiC)additive manufacturing is pro-posed based on conventional lightweight design principles.First,an initial reflector model was established from engineering experience,and key structural dimensions were selected to formulate a multi-parameter optimization framework.The parametric model was then optimized using a multi-objective genetic algo-rithm.The optimized reflector weighs 6.8 kg,achieving a 32.6%reduction relative to the initial design.After completion of 3D printing,a structural modal test was conducted,yielding a first-order natural fre-quency of 1 964 Hz.Following optical processing of both mirror surfaces,gravity impact,vacuum high-low temperature,and vibration tests were performed.The maximum change in surface figure accuracy be-fore and after these tests satisfied the specified requirements.These results confirm the reliability and sta-bility of the SiC double-sided reflector design and demonstrate the robustness of the SiC additive manufac-turing process for high-performance integral reflectors.

关键词

增材制造/碳化硅/双面反射镜/轻量化/可靠性验证

Key words

additive manufacturing/SiC/double-sided reflector/light weighting/reliability verification

分类

机械制造

引用本文复制引用

王成彬,孙胜利,孙小进,马孝浩,胡凯..基于增材制造的碳化硅双面反射镜设计与可靠性验证[J].光学精密工程,2026,34(1):26-34,9.

基金项目

国家重点研发计划资助项目(No.2021YFB3701500) (No.2021YFB3701500)

光学精密工程

1004-924X

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