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液压支架跟机过程推溜-移架能耗建模与分析

鲁麒 张旭楠 何龙龙 裴振家 张旭辉 曹现刚

液压与气动2026,Vol.50Issue(2):27-42,16.
液压与气动2026,Vol.50Issue(2):27-42,16.DOI:10.11832/j.issn.1000-4858.2026.02.004

液压支架跟机过程推溜-移架能耗建模与分析

Energy-consumption Modeling and Analysis of Conveyor Pushing and Support Moving in Hydraulic Supports Following Shearer Process

鲁麒 1张旭楠 2何龙龙 1裴振家 2张旭辉 1曹现刚1

作者信息

  • 1. 西安科技大学 机械工程学院,陕西 西安 710054||西安科技大学 陕西省矿山机电装备智能检测与控制重点实验室,陕西 西安 710054
  • 2. 西安科技大学 机械工程学院,陕西 西安 710054
  • 折叠

摘要

Abstract

Coal mining is a high-energy industry.Intelligent mining pursues both efficiency and low-carbon operation.The conveyor pushing and support moving process of hydraulic supports is the main energy-consumption stage in following shearer process.It represents a key issue for energy optimization.To address this issue,a mathematical energy-consumption model for hydraulic supports following shearer process is established.It uses response surface and correlation analyses to examine the effects of shearer traction speed,pushing-jack inlet pressure,flow rates of leg raising and lowering,and inlet-return pressure.It also analyzes single-factor effects and parameter interactions.A case study on the ZY21000/38/82D hydraulic support in a Shaanxi coal mine shows that traction speed is the dominant factor and has a nonlinear negative relation with both conveyor pushing and support moving energy-consumption.The pushing-jack inlet pressure,leg inlet pressure,and leg raising and lowering flow rates each show linear positive relations with conveyor pushing energy-consumption.The leg return pressure shows a linear negative relation with conveyor pushing energy consumption.Parameter interactions have a significant influence on total energy-consumption.This energy-consumption model provides a theoretical foundation for optimizing hydraulic support parameter configurations.It helps reduce following shearer consumption and promotes green low-carbon transformation in the coal mining industry.

关键词

液压支架/响应面法/推溜-移架能耗/相关性分析

Key words

hydraulic support/response surface methodology/conveyor pushing and support moving energy-consumption/correlation analysis

分类

机械制造

引用本文复制引用

鲁麒,张旭楠,何龙龙,裴振家,张旭辉,曹现刚..液压支架跟机过程推溜-移架能耗建模与分析[J].液压与气动,2026,50(2):27-42,16.

基金项目

国家自然科学基金面上项目(52574203) (52574203)

陕西省2025年自然科学基础研究计划:(2025JC-YBMS-543) (2025JC-YBMS-543)

陕西省教育厅青年创新团队科研计划项目(24JP111) (24JP111)

液压与气动

1000-4858

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