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基于磁场信号的风电机组螺栓监测传感器的设计和实验研究

王海军 蔡伟 纪贤瑞 邱虎 刘嵩 孙岩 熊毅

分布式能源2026,Vol.11Issue(1):20-26,7.
分布式能源2026,Vol.11Issue(1):20-26,7.DOI:10.16513/j.2096-2185.DE.25100291

基于磁场信号的风电机组螺栓监测传感器的设计和实验研究

Design and Experimental Investigation of a Bolt Monitoring Sensor for Wind Turbine Using Magnetic Field Signals

王海军 1蔡伟 1纪贤瑞 1邱虎 2刘嵩 3孙岩 3熊毅4

作者信息

  • 1. 国家电投集团湖北电力有限公司,湖北省 武汉市 430061
  • 2. 国家电投集团湖北电力有限公司风电分公司,湖北省 武汉市 430061
  • 3. 国核信息科技有限公司,山东省 济南市 250101
  • 4. 中国石油大学(北京)安全与海洋工程学院,北京市 昌平区 102249
  • 折叠

摘要

Abstract

The development of wind power generation is a critical measure for achieving the"dual carbon"goals.The safe and reliable operation of wind turbines is the foundation for ensuring their sustainable operation.As key fastening components of wind turbines,connection bolts are subjected to alternating loads and environmental corrosion over long periods,making them prone to loosening,fatigue fractures,and other safety risks that threaten the operational safety of the turbines.To address this issue,this study proposes a stress state detection sensor device for tower and blade root bolts based on magnetic field signals.On this basis,a dedicated experimental testing system is established to quantitatively investigate the correlation between magnetic memory signals and bolt stress.Experimental results demonstrate that stress-induced magnetic signals can be effectively detected on the bolt surface.Under tensile loading,the magnetic memory signals exhibit a clear linear response to stress variations,enabling reliable stress state monitoring through magnetic measurements.Furthermore,the influence of bolt material on the relationship between stress and magnetic signal variation is relatively minor.In contrast,significant differences are observed in the slopes of the magnetic signal-stress curves for bolts of different strength grades,indicating the necessity of prior calibration.The test analysis in this paper can provide the necessary experimental foundation and reference data for engineering applications such as remote monitoring and early diagnosis of wind turbine bolt conditions.

关键词

风电机组/螺栓安全/状态监测/磁记忆信号

Key words

wind turbine/bolt safety/condition monitoring/magnetic memory signal

分类

能源科技

引用本文复制引用

王海军,蔡伟,纪贤瑞,邱虎,刘嵩,孙岩,熊毅..基于磁场信号的风电机组螺栓监测传感器的设计和实验研究[J].分布式能源,2026,11(1):20-26,7.

基金项目

国家重点研发计划项目(2023YFC3009200) This work is supported by National Key Research and Development Program of China(2023YFC3009200) (2023YFC3009200)

分布式能源

2096-2185

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