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Cu-Al过渡部件搅拌摩擦固相焊接与增材的研究进展

翟明 赵昕辰 王欣未 石磊 吴明孝 袁远 周志宇 尹乾兴 李政 宋宏图 俞喆

金属加工(热加工)Issue(2):1-10,10.
金属加工(热加工)Issue(2):1-10,10.

Cu-Al过渡部件搅拌摩擦固相焊接与增材的研究进展

Research progress infriction stir solid-state welding and additive manufacturing of copper-aluminum transition components

翟明 1赵昕辰 2王欣未 3石磊 4吴明孝 5袁远 3周志宇 2尹乾兴 6李政 1宋宏图 1俞喆1

作者信息

  • 1. 中国铁道科学研究院集团有限公司金属及化学研究所 北京 100081
  • 2. 国网北京市电力公司 北京 100031
  • 3. 中国铁道科学研究院集团有限公司标准计量研究所 北京 100081
  • 4. 山东大学材料科学与工程学院 山东济南 250061
  • 5. 国网河南省电力公司电力科学研究院 河南郑州 450052
  • 6. 武汉大学动力与机械学院 湖北武汉 430072
  • 折叠

摘要

Abstract

Copper-aluminum components have significant application value in electrical power and transportation field.However,due to the differences in the physical and chemical properties of copper and aluminum,a large number of brittle intermetallic compounds(IMCs)at the joint interfacetend to beformed when the conventional fusion welding methods are used.Which leading to severe degradation of joint performance and limiting its application reliability.As advanced solid-state joining and forming techniques,friction stir welding(FSW)and friction stir additive manufacturing(FSAM),characterized by low heat input,can effectively suppress the formation of IMCs,offering a feasible method for producing high-performance copper-aluminum components.This paper systematically reviews the relevant research progress,analyzes the process principles,technical characteristics,and application prospects,and identifies current major challenges.Furthermore,the mechanicalproperties,electricalproperties,thermal properties,and corrosion resistance of the joints are discussed and the formation mechanisms and control strategies of IMC sare summarized.Finally,the future development directions of FSW and FSAM technologies for copper-aluminum components are discussed.

关键词

搅拌摩擦焊接/搅拌摩擦固相增材/Cu-Al异质合金/金属间化合物/性能调控

Key words

friction stir welding/friction stir solid-state additive manufacturing/copper-aluminum dissimilar alloys/intermetallic compounds/performance control

引用本文复制引用

翟明,赵昕辰,王欣未,石磊,吴明孝,袁远,周志宇,尹乾兴,李政,宋宏图,俞喆..Cu-Al过渡部件搅拌摩擦固相焊接与增材的研究进展[J].金属加工(热加工),2026,(2):1-10,10.

基金项目

国家自然科学基金资助项目(52405443) (52405443)

铁科院集团公司青年人才托举工程(2025YJ027) (2025YJ027)

河南省电力公司科技项目(52170220009Y) (52170220009Y)

湖北省博士后项目资助(2024HBBHCXB055) (2024HBBHCXB055)

武汉市自然科学基金(2024040801020243). (2024040801020243)

金属加工(热加工)

1674-165X

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