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FGH96材料电解线切割精整加工试验研究

徐浩 冯业飞 李元琨 韩钊 王旭青 房晓龙

机械科学与技术2026,Vol.45Issue(2):244-252,9.
机械科学与技术2026,Vol.45Issue(2):244-252,9.DOI:10.13433/j.cnki.1003-8728.20240009

FGH96材料电解线切割精整加工试验研究

Experimental Study on Wire Electrochemical Trimming of FGH96 Superalloy

徐浩 1冯业飞 2李元琨 1韩钊 1王旭青 2房晓龙1

作者信息

  • 1. 南京航空航天大学 机电学院,南京 210016
  • 2. 中国航发北京航空材料研究院 先进高温结构材料重点实验室,北京 100095
  • 折叠

摘要

Abstract

In order to achieve the efficient precision machining of turbine slots,a combined process of wire electrical discharge machining(WEDM)and wire electrochemical machining(WECM)is proposed.Taking powder FGH96 superalloyas the object,the effects of the typical process parameters of WECM trimming(WECT)were studied,including electrical parameters,feed rate,and cutting depth.With the goal of completely removing the recast layer,meanwhile considering the surface quality and machining efficiency,the process parameters were optimized:the recast layer is completely removed,and the surface roughness Ra is reduced from 2.24 μm to 0.87 μm.The feasibility experiment of the coupling WEDM and WECT process was carried out.The average machining rate of 40 mm thick parts reaches 84.86 mm²/min,and there is no recast layer on the surface.After WECT,the straightness error along the height direction of the slots is reduced by 66.9%.

关键词

电解线切割/涡轮盘榫槽/重铸层/表面粗糙度

Key words

WECM/turbine slots/recast layer/surface roughness

分类

矿业与冶金

引用本文复制引用

徐浩,冯业飞,李元琨,韩钊,王旭青,房晓龙..FGH96材料电解线切割精整加工试验研究[J].机械科学与技术,2026,45(2):244-252,9.

基金项目

国家自然科学基金项目(51975291)、航空发动机及燃气轮机基础科学中心项目(P2022-B-IV-010-001)及中央高校基本科研业务费(NE2022004) (51975291)

机械科学与技术

1003-8728

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