烟草科技2026，Vol.59Issue(3)：72-84,96,14.DOI:10.16135/j.issn1002-0861.2025.0238
基于计算机辅助编程和两级相似替代的全链条卷烟配方维护方法
Full-chain cigarette blend formula maintenance based on computer-aided programming and two-level similarity substitution
摘要
Abstract
To address the issues of structural imbalance in the supply of high-quality tobacco leaves and the highly coupled inventory demand to enhance digital design and maintenance capabilities of cigarette blending formulas,a dataset including 482 tobacco leaves in the inventory,with 23 cigarette brands and a 3-year production plan was built,and a quarterly rolling calculation process was constructed.By integrating near-infrared spectroscopy,sensory experience of formula designers and computer-aided programming,a two-level similarity substitution full-chain cigarette blending formula maintenance approach was established,which combined the near-infrared-tobacco similarity algorithm(SSD-2D-CORR)and the formula designers'experience-formula similarity algorithm(PLSR-AHP-PCA-MD).The results showed that:1)Taking the TB2 brand cigarettes as an example,the differences in various quality indicators between the five new formulas and the original formula were all relatively small,meeting the requirements of the original formula.2)Under the overall substitution calculation method,the independent control limits of various indicators were relatively stable,significantly better than using the individual substitution calculation method.Through the comprehensive control limits,the independent control limits of various indicators were represented as a whole,and the difficulty for formulators to judge the stability of cigarette quality during maintenance could be reduced.3)This method achieved automatic calculation for blending formula maintenance in the scenarios of full inventory,all brands,long cycle,and highly-coupling level,retaining global spectral information while integrating the brand experience of the formulator.This study provides an effective digital design solution for tobacco leaf procurement,inventory configuration,product maintenance and cost control.关键词
计算机辅助/资源测算/相似替代/配方维护/近红外光谱/全链条Key words
Computer-aided/Resource estimation/Similarity substitution/Formula maintenance/Near-infrared spectrum/Full chain分类
轻工纺织引用本文复制引用
蒋佳磊,朱书秀,许式强,毕一鸣,王雨凝,戴路,郝贤伟,彭钰涵,李庆祥,郑成旭,陈晓水,汤晓东..基于计算机辅助编程和两级相似替代的全链条卷烟配方维护方法[J].烟草科技,2026,59(3):72-84,96,14.基金项目
国家烟草专卖局青年人才项目"烟草多模态指纹图谱分析算法库及开源应用平台构建"(110202504003) （110202504003）
浙江中烟工业有限责任公司科技项目"基于热解-近红外双体系的烟叶多维品质量化解析方法研究"(ZJZY2024C002). （ZJZY2024C002）
