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复杂型材一站式加工智能机床装备的研发

李伟 陈勇彪 李卓 孟国飞 肖耘亚

湖南大学学报(自然科学版)2026,Vol.53Issue(2):122-135,14.
湖南大学学报(自然科学版)2026,Vol.53Issue(2):122-135,14.DOI:10.16339/j.cnki.hdxbzkb.2026162

复杂型材一站式加工智能机床装备的研发

Development of intelligent machine tool equipment for one-stop processing of complex profiles

李伟 1陈勇彪 1李卓 1孟国飞 2肖耘亚3

作者信息

  • 1. 湖南大学 机械与运载工程学院,湖南 长沙,410006
  • 2. 佛山镭科智能设备有限公司,广东 佛山,528231
  • 3. 韶关学院 智能工程学院,广东 韶关,512005
  • 折叠

摘要

Abstract

Current production lines for door,window,and curtain wall profiles still need to be equipped with individual single-function machine tools,which have problems such as high labor demand,long process flow,and insufficient flexibility of the production line.To achieve efficient and high-precision processing of complex profiles for doors,windows,and curtain walls,this study introduces laser processing technology for the first time,focusing on factors such as profile material and shape dimensions,laser processing characteristics,and cutting conditions.Combined with mathematical modeling methods,key technologies such as high reflectivity profile laser processing technology,high-precision processing technology,and efficient processing technology were developed.In-depth research was conducted on the collaborative and efficient processing mechanism of multi-task cutting tools(e.g.,light cutting,milling cutting,milling tenons,finger milling/patching),and a composite high-efficiency processing technology that integrates laser cutting and high-speed milling sawing was established.By optimizing key structures of the machine tool,such as the support device for loading and unloading profiles,positioning and clamping device,laser cutting device,and sawing and milling device,a one-stop complex aluminum profile processing machine with a combination of laser cutting,sawing and milling processes was designed.The results show that,compared with traditional single-function profile processing machine tools,the machine tool developed in this study has functions such as automatic clamping,automatic feeding and indexing of profiles,and automatic coordination of multiple processes.The processing angle range is 30°~150°,and the processing accuracy error is less than 0.1 mm,achieving efficient and high-precision one-stop full-process processing of complex profiles.

关键词

复杂型材/智能制造/激光加工/高效高精加工/一站式加工

Key words

complex profiles/intelligent manufacturing/laser processing/high-efficient and high-precision machining/one-stop processing

分类

信息技术与安全科学

引用本文复制引用

李伟,陈勇彪,李卓,孟国飞,肖耘亚..复杂型材一站式加工智能机床装备的研发[J].湖南大学学报(自然科学版),2026,53(2):122-135,14.

基金项目

广东省教育厅重点领域专项(2020ZDZX2062),Key Field Special Project of Guangdong Provincial Department of Education(2020ZDZX2062) (2020ZDZX2062)

韶关市科技计划项目(220605224531720),Science and Technology Plan Projects in Shaoguan City(220605224531720) (220605224531720)

湖南大学学报(自然科学版)

1674-2974

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