中国电机工程学报2026，Vol.46Issue(6)：2269-2278,中插8,11.DOI:10.13334/j.0258-8013.pcsee.242783
灵活运行超临界循环流化床锅炉水冷壁热应力计算与疲劳寿命分析
Thermal Stress Prediction and Fatigue Life Analysis of the Water Wall in a Flexible Supercritical Circulating Fluidized Bed Boiler
摘要
Abstract
To study the influence of cyclic stress caused by peak shaving on the water wall of a supercritical circulating fluidized bed boiler,numerical simulation is carried out to calculate the temperature and thermal stress of the water wall for a 350 MW supercritical circulating fluidized bed boiler based on the results of hydrodynamic calculation.Utilizing the obtained stress distribution map,critical points susceptible to fatigue failure are identified.The stress amplitude is calculated and modified with the principal stress interpolation method and Goodman formula.Subsequently it is converted into an equivalent life.Finally,the S-N life curve is adopted to predict the fatigue life of the water wall.The results indicate that significant stress concentration is observed in partial areas of the inner tube wall and the fin root on the fire side,which is primarily attributed to the expansion and compression caused by non-uniform heating between the fins and the water wall tube.The stress on the inner tube wall is mainly governed by the working fluid pressure,whereas the stress at the fin root is more significantly influenced by thermal stress.Fatigue life prediction for critical points reveals a lifespan below 106 cycles,which fails to meet the fatigue limit requirement,indicating that the water wall will suffer additional fatigue damage.This paper compares and analyzes the differences in stress response across various regions,elucidating the respective contributions of pressure and thermal stress to fatigue damage.The findings provide a theoretical foundation for the safe operation of boilers under deep peak shaving conditions.关键词
超临界循环流化床锅炉/膜式水冷壁/数值模拟/热应力/疲劳寿命Key words
supercritical circulating fluidized bed boiler/membrane water wall/numerical simulation/thermal stress/fatigue life分类
信息技术与安全科学引用本文复制引用
项昱轩,卫子钰,韩磊,吕俊复,黄中,杨冬..灵活运行超临界循环流化床锅炉水冷壁热应力计算与疲劳寿命分析[J].中国电机工程学报,2026,46(6):2269-2278,中插8,11.基金项目
国家重点研发计划项目(2022YFB4100303).National Key R&D Program of China(2022YFB4100303). （2022YFB4100303）
