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溢胶现象对无模组动力电池包模态的影响研究

韦鹏 刘浩 吴宝 吕希祥

电源技术2026,Vol.50Issue(4):699-706,8.
电源技术2026,Vol.50Issue(4):699-706,8.DOI:10.3969/j.issn.1002-087X.2026.04.014

溢胶现象对无模组动力电池包模态的影响研究

Influence of adhesive overflow phenomenon on module-free power battery pack mode

韦鹏 1刘浩 1吴宝 1吕希祥1

作者信息

  • 1. 合肥国轩高科动力能源有限公司,安徽 合肥 230091
  • 折叠

摘要

Abstract

To investigate the impact of end plate adhesive overflow on the modal behavior of module-free power battery packs,this study established a research framework encompassing theoretical analysis,structural design,and system verification.The feasibility of end plate adhesive overflow was first analyzed,with three distinct structural designs proposed for adhesive overflow space.Compara-tive evaluations demonstrate that the increased chamfer height on end plates simultaneously en-hances adhesive overflow height and uniformity.Subsequently,prototype-level and system-level simu-lation analyses coupled with experimental validations are conducted based on optimized end plate ad-hesive overflow designs.Comparative modal analysis reveals that the adhesive overflow design achieves approximately 12%higher first-order frequency than conventional configurations,signifi-cantly improving system stiffness and demonstrating substantial engineering value.Additionally,the adhesive overflow mechanism redistributes gravitational forces from battery cell modules on liquid-cooling plates through adhesive dispersion between end plates and cross beams,thereby reducing di-rect stress on liquid-cooling plates and minimizing vibration-induced failure risks.

关键词

溢胶设计/无模组动力电池包/模态分析/刚度特性/振动

Key words

adhesive overflow design/module-free power battery pack/modal analysis/stiffness char-acteristics/vibration

分类

信息技术与安全科学

引用本文复制引用

韦鹏,刘浩,吴宝,吕希祥..溢胶现象对无模组动力电池包模态的影响研究[J].电源技术,2026,50(4):699-706,8.

基金项目

安徽省科技创新攻坚计划(202423h08050005) (202423h08050005)

电源技术

1002-087X

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