工程设计学报2026,Vol.33Issue(2):254-264,11.DOI:10.3785/j.issn.1006-754X.2026.05.169
辊轧机传动系统齿轮修形优化
Optimization of gear modification for transmission systems of rolling mills
摘要
Abstract
To meet the high-reliability demands of the gear transmission systems in aero-engine blade rolling mills,multi-dimensional simulation and optimization methods were employed to improve the comprehensive performance.A virtual gear transmission system model was built using Romax software,and the high-load gears Z3 and Z6 were identified by combining static and dynamic analyses.Internal excitation analysis revealed the gear meshing impact characteristics,and a tooth surface flash temperature model was built based on Blok theory to obtain the temperature distribution along the tooth surface distance and the rolling angle.The second-generation genetic algorithm was used to optimize the composite modification of high-load gears.The results showed that after modification,the contact stress distribution on the tooth surface was improved from a step-like pattern to a uniform arch-shaped pattern,with the maximum stress reduced by 20.47%-44.94%.The fluctuation range of transmission error was reduced from 11.97-14.56 μm to 2.26-4.53 μm,and the amplitude was reduced by 68.89%-84.15%.The maximum tooth surface temperature decreased by 5.3%-13.18%,and the thermal concentration phenomenon was significantly alleviated.This study demonstrates that composite modification can synergistically optimize the mechanical,kinematic,and thermodynamic performance of gear transmission systems,providing a theoretical basis for the reliability design of high-precision gears in aviation rolling mills.关键词
Romax/齿轮修形/齿轮动力学/优化设计Key words
Romax/gear modification/gear dynamics/design optimization分类
机械制造引用本文复制引用
杨辛未,关骏男,刘辉,周嘉东..辊轧机传动系统齿轮修形优化[J].工程设计学报,2026,33(2):254-264,11.基金项目
国家自然科学基金青年科学基金资助项目(52204214) (52204214)
中国博士后科学基金资助项目(2023M741502) (2023M741502)
"兴辽英才计划"资助项目(XLYC2403090) (XLYC2403090)
辽宁省教育厅基本科研项目(LJ212410147038) (LJ212410147038)
辽宁省自然基金联合基金计划资助项目(20240303) (20240303)
辽宁工程技术大学鄂尔多斯研究院校地科技合作培育项目(YJY-XD-2023-009) (YJY-XD-2023-009)