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3D打印整体式催化剂研究进展

王威 侯进波 王梦宇 王松 余艺平 李伟

航空材料学报2026,Vol.46Issue(4):29-44,16.
航空材料学报2026,Vol.46Issue(4):29-44,16.DOI:10.11868/j.issn.1005-5053.2024.000178

3D打印整体式催化剂研究进展

Reaserch progress on 3D printing of monolithic catalyst

王威 1侯进波 1王梦宇 1王松 1余艺平 1李伟1

作者信息

  • 1. 国防科技大学 空天科学学院 新型陶瓷纤维及其复合材料重点实验室,长沙 410073
  • 折叠

摘要

Abstract

The integrated structure of monolithic catalysts not only reduces flow resistance and enhances mass and heat transfer efficiency,but also overcomes the inherent limitations of granular catalysts,thereby endowing them with more efficient and stable catalytic performance.They have been extensively employed in fields such as space stations,manned spacecraft and satellite attitude and orbit control.However,conventional molding techniques fail to achieve customized production of complex macroscale structures and flexible regulation of microscale pore structures during catalyst preparation,and the backwardness of preparation processes has hindered the further development of monolithic catalysts.Currently,scholars at home and abroad have begun to adopt additive manufacturing technology for the design and fabrication of monolithic catalysts,among which the design and selection of catalyst 3D structure,molding method and carrier material according to application requirements are the key research focuses.This paper firstly outlines the application limitations of traditional molding methods for monolithic catalysts and highlights the technical advantages of additive manufacturing techniques.Subsequently,it elaborates on the design and regulation methods of catalyst structures,analyzes the structural characteristics and post-processing methods of carriers under different molding approaches,and summarizes common printing materials and carrier properties.Finally,based on the practical application status of 3D-printed monolithic catalysts in aerospace and other industries,this paper systematically prospects the future development trends of catalyst additive manufacturing,as well as the core challenges,including the protection of catalyst pore structures,maintenance of specific surface area and loading of active components during high-temperature molding.

关键词

整体式催化剂/增材制造/结构设计/成形方法/载体材料/功能应用

Key words

monolithic catalyst/addictive manufacturing/structural design/forming method/carrier material/functional application

分类

化学化工

引用本文复制引用

王威,侯进波,王梦宇,王松,余艺平,李伟..3D打印整体式催化剂研究进展[J].航空材料学报,2026,46(4):29-44,16.

航空材料学报

1005-5053

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