棉纺织技术2026，Vol.54Issue(5)：44-50,7.DOI:10.26967/j.issn1000-7415.202507007
数据资源虚拟化融合化技术应用于纺纱系统的研究
Research on the application of data resource virtualization and integration technology in spinning system
摘要
Abstract
In view of the low data utilization rate in spinning enterprises and the difficulties in multi-modal data governance,the key issues to improve data support for production models and production processes were analyzed and studied.Taking 100 000 spindle spinning project as the research object,"three-layer two-domain"(perception layer,network layer,application layer,data domain,security domain)technical architecture was constructed,customized 5G smart IoT terminals was developed,"5G+TSN"industrial networks was deployed,data virtualization and integration technology was adopted,core business algorithms were designed,including multi-source data fusion algorithms,APS intelligent production scheduling and LSTM quality prediction,which effectively addressing issues such as heterogeneous device access,real-time data interaction and algorithm optimization implementation.The application results showed that the data transmission efficiency of spinning enterprises was increased by 10 times,the storage cost was decreased by 66.7%,the CV of sliver in the carding process was accurately optimized from 3.5%to 2.1%,the data value density was increased by 60%,production efficiency was increased by 22%as a whole,the number of broken ends per 1 000 spindles of the yarn was reduced from 25 times to 9 times,and the excellent product rate was reached 95%.The comprehensive energy consumption of per ton yarn was reduced by 15%,and the cost was saved more than 3 million yuan per year,the carbon emission was reduced by about 23 000 tCO2e per year.It is considered that the adoption of new technologies to promote data governance of enterprises and give full play to the value of data,and taking data elements as the core of the re-development of enterprises can effectively promote the digital transformation of enterprises.It provides a replicable practical reference for the digital transformation of spinning enterprises in Xinjiang and even the whole country,and helps the traditional cotton spinning industry to upgrade toward"smart,green and efficient".关键词
纺纱系统/数据要素/数据虚拟化/融合化/工业物联网/5G+TSN网络/制造执行系统Key words
spinning system/data element/data virtualization/fusion/industrial internet of things/5G+TSN network/manufacturing execution system分类
轻工纺织引用本文复制引用
黄克华,李晋,黄奕菲,贾春胜,王芳,朱育斌..数据资源虚拟化融合化技术应用于纺纱系统的研究[J].棉纺织技术,2026,54(5):44-50,7.基金项目
新疆维吾尔自治区重点研发专项(2023B01027-3) （2023B01027-3）
