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基于有限元法的自提升运维工装辅助吊装底座结构设计

张骞 赵戬 胡婷 胡斌

起重运输机械Issue(7):32-37,55,7.
起重运输机械Issue(7):32-37,55,7.

基于有限元法的自提升运维工装辅助吊装底座结构设计

张骞 1赵戬 1胡婷 1胡斌1

作者信息

  • 1. 河南金利重工科技有限公司 郑州 450000
  • 折叠

摘要

Abstract

Benefiting from decades of technological accumulation and the impetus of the"carbon peaking and carbon neutrality"policy,China's wind power market has achieved rapid,high-quality development in recent years.However,as the service life of certain wind turbines extends,maintenance issues have become increasingly prevalent.Conventional methods for wind turbine failure remediation primarily involve the use of crawler cranes,truck cranes,or offshore cranes to replace components such as gearbox parts,which are not only inefficient but also costly.In response to this situation,a self-erecting maintenance tooling design suitable for both offshore and onshore wind turbines is proposed.The device can lift the base system onto the turbine via auxiliary hoisting,with subsequent installation completed using ground winches,eliminating the need for other large-scale ground hoisting equipment.The auxiliary hoisting base serves as a critical interface device connecting the auxiliary hoisting system to the turbine.It is essential to minimize base weight and enhance strength through finite element analysis and structural optimization.Following multiple iterations of finite element analysis and structural optimization,the weight of the auxiliary hoisting base structure was reduced from 512.2 kg to 283.7 kg,while the stress at its maximum load point decreased from 497.2 MPa to 401.9 MPa.Both strength and safety factor satisfy the design requirements.

关键词

自提升运维工装/风电检修/辅助吊装/底座接口/有限元分析/优化设计

Key words

self-erecting maintenance tooling/wind power maintenance/auxiliary hoisting/base interface/finite element analysis/optimized design

分类

机械制造

引用本文复制引用

张骞,赵戬,胡婷,胡斌..基于有限元法的自提升运维工装辅助吊装底座结构设计[J].起重运输机械,2026,(7):32-37,55,7.

起重运输机械

1001-0785

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