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微量润滑切削用气动雾化器设计及雾化特性研究

袁尧辉 王成勇 李伟秋 郑李娟 颜炳姜

中国机械工程2026,Vol.37Issue(4):837-845,9.
中国机械工程2026,Vol.37Issue(4):837-845,9.DOI:10.3969/j.issn.1004-132X.2026.04.008

微量润滑切削用气动雾化器设计及雾化特性研究

Pneumatic Atomizer Design and Droplet Characterization for MQL in Metal Cutting

袁尧辉 1王成勇 2李伟秋 3郑李娟 2颜炳姜4

作者信息

  • 1. 广东工业大学机电工程学院,广州,510006||科益展智能装备有限公司,广州,510530||汇专科技集团股份有限公司,广州,510530
  • 2. 广东工业大学机电工程学院,广州,510006
  • 3. 科益展智能装备有限公司,广州,510530||汇专科技集团股份有限公司,广州,510530
  • 4. 汇专科技集团股份有限公司,广州,510530
  • 折叠

摘要

Abstract

The atomizer,as the core component of the built-in atomized MQL system,directly af-fected the atomization efficiency of MQL oil and cutting performance.The atomization mechanism of lubri-cating oil and the key factors influencing atomizer performances were thoroughly analyzed based on the liq-uid spray theory herein.A pneumatic atomization-type MQL oil mist atomizer was developed.Through a combination of atomizer performance evaluation methods and experimental research,the coupling mecha-nism of factors such as throat diameter,suction aperture,and gaps between orifice walls on atomizer perfor-mance was clarified.Based on the analysis of the laser spray particle size analyzer,the superior atomization performance of the atomizer with oils of varying viscosities was verified.The particle size number fre-quency distribution is concentrated between 0.8-10 µm,with the volume frequency distribution peaking at 25 µm and the Sauter mean diameter D32 ranging from 5-12 µm.

关键词

微量润滑/雾化器设计/气动雾化/雾粒特性/金属切削

Key words

minimum quantity lubrication(MQL)/atomizer design/pneumatic atomization/droplet characterization/metal cutting

分类

矿业与冶金

引用本文复制引用

袁尧辉,王成勇,李伟秋,郑李娟,颜炳姜..微量润滑切削用气动雾化器设计及雾化特性研究[J].中国机械工程,2026,37(4):837-845,9.

基金项目

国家重点研发计划(2019YFB2005400) (2019YFB2005400)

国家自然科学基金-广东省联合基金(U1201245) (U1201245)

中国机械工程

1004-132X

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