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基于高度反馈的烟用丝束预开松压力自适应PID控制研究

吴涛 吴爱民 李振喜 王凯冬

中国烟草学报2026,Vol.32Issue(3):51-63,13.
中国烟草学报2026,Vol.32Issue(3):51-63,13.DOI:10.16472/j.chinatobacco.2026.T0027

基于高度反馈的烟用丝束预开松压力自适应PID控制研究

Research on adaptive PID control for pre-opening pressure of tobacco fiber bundles based on height feedback

吴涛 1吴爱民 1李振喜 1王凯冬2

作者信息

  • 1. 河北白沙烟草有限责任公司,河北省石家庄市高新区槐安东路 666号 050035
  • 2. 河北科技大学,河北省石家庄市裕华区裕翔街 26号 050000
  • 折叠

摘要

Abstract

[Background and Objective]This study addresses engineering challenges in filter rod forming machines,such as uneven material compaction and fluctuating process parameters caused by the self-weight of tobacco filament bundles.It proposes a height-feedback-based fuzzy adaptive PID pressure regulation strategy to resolve these issues.[Methods]By introducing a fuzzy inference mechanism that performs online tuning of PID control parameters based on real-time height deviations of the filament bundle,this strategy effectively overcomes the nonlinear friction and hysteresis effects of pneumatic actuators.Utilizing this control strategy,a closed-loop regulation system incorporating laser ranging sensors and pneumatic actuators was constructed,enabling precise pressure compensation for tow across varying material layer heights.[Results]Field testing on industrial production lines demonstrated that this strategy significantly enhances processing stability.Compared to the traditional constant-pressure mode,the qualification rate of filter rod pressure drop improved from 75.67%to 85%,while the standard deviation of fluctuations decreased significantly.This effectively resolves the issue of processing quality inconsistency caused by variations in filament bundle height.

关键词

自适应压力调节/激光测距/烟用丝束/实时反馈系统/预开松装置

Key words

adaptive pressure adjustment/laser ranging/tobacco filament bundles/real-time feedback system/pre-opening device

引用本文复制引用

吴涛,吴爱民,李振喜,王凯冬..基于高度反馈的烟用丝束预开松压力自适应PID控制研究[J].中国烟草学报,2026,32(3):51-63,13.

中国烟草学报

1004-5708

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