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搅拌摩擦加工对耐高温SiC/Al复合材料组织及性能影响

郭明欣 张士琦 谭东 胡红洁 昝宇宁 马凯 刘振宇 肖伯律 马宗义

铸造技术2026,Vol.47Issue(5):510-519,10.
铸造技术2026,Vol.47Issue(5):510-519,10.DOI:10.16410/j.issn1000-8365.2026.6034

搅拌摩擦加工对耐高温SiC/Al复合材料组织及性能影响

Effects of Friction Stir Processing on the Microstructure and Properties of Heat-resistant SiC/Al Composite

郭明欣 1张士琦 2谭东 2胡红洁 1昝宇宁 1马凯 1刘振宇 1肖伯律 1马宗义1

作者信息

  • 1. 中国科学院金属研究所,辽宁沈阳 110016
  • 2. 中车戚墅堰机车车辆工艺研究所股份有限公司,江苏常州 213011
  • 折叠

摘要

Abstract

To address the challenge of determining the process parameter sensitivity in friction stir processing(FSP)of SiC/Al composites,this study investigated the influence of travel speed on the microstructure and mechanical properties of a 25 wt.%SiC+1.5 wt.%TiO2+1 vol.%CNT/Al-1 wt.%Cu composite,aiming to provide a theoretical basis for optimizing the manufacturing process of brake discs.The base material was fabricated via powder metallurgy,and single-pass FSP was subsequently conducted using travel speeds of 50 mm/min(sample FSP50)and 100 mm/min(sample FSP100).Through microstructural characterization and tensile testing,a systematic analysis was conducted to evaluate the influence of travel speed on the microstructure and tensile properties at both room temperature and 300℃.The results indicate that FSP promotes a homogeneous distribution of SiC particles through the combined effects of shear and rheological flow;the thermomechanical coupling during FSP effectively refines the Al3Ti and Al2Cu particles,and the grain size decreases with increasing FSP travel speed.FSP100 exhibits an enhancement in room-temperature tensile strength,reaching 407 MPa,which is attributed to increased grain boundary strengthening and improved microstructural homogeneity;at 300℃,the composite strength decreases due to matrix softening and interfacial degradation.The fine SiC particle-Al interfaces introduced by FSP are more susceptible to debonding under high-temperature conditions.

关键词

铝基复合材料/搅拌摩擦加工/SiC/微观组织/拉伸性能

Key words

aluminium matrix composites/friction stir processing/SiC/microstructure/tensile properties

分类

通用工业技术

引用本文复制引用

郭明欣,张士琦,谭东,胡红洁,昝宇宁,马凯,刘振宇,肖伯律,马宗义..搅拌摩擦加工对耐高温SiC/Al复合材料组织及性能影响[J].铸造技术,2026,47(5):510-519,10.

基金项目

国家重点研发计划(2023YFB3710601) (2023YFB3710601)

铸造技术

1000-8365

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