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复合材料泡沫夹层结构固化超温预测仿真及工艺优化

温郁芃 花宏亮 李德豪 徐斯斯 高晓初 王玉魁 赵海涛

机械科学与技术2026,Vol.45Issue(7):1110-1115,6.
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机械科学与技术2026,Vol.45Issue(7):1110-1115,6.DOI:10.13433/j.cnki.1003-8728.20260007

复合材料泡沫夹层结构固化超温预测仿真及工艺优化

Prediction Simulation and Process Optimization for Curing Over-temperature of Composite Foam Sandwich Structures

温郁芃 1花宏亮 2李德豪 1徐斯斯 2高晓初 3王玉魁 1赵海涛3

作者信息

  • 1. 哈尔滨工业大学 机电工程学院,哈尔滨 150006
  • 2. 哈尔滨飞机工业集团有限公司,哈尔滨 150066
  • 3. 上海交通大学 航空航天学院,上海 200240
  • 折叠

摘要

Abstract

To address the curing overheating in ultra-thick composite foam sandwich structures,a multi-physics model incorporating mold thermal effects is established to predict curing overheating and optimize its process.Validated with a maximum relative error below 2%,the model was combined with a response surface surrogate(R2=0.91)to analyze the coupled effects of ply count,part width,and heating rate on peak curing temperature.A significant"thermal barrier effect"was observed,especially the heat accumulation is intensifying sharply beyond 15 plies.Reducing the heating rate from 2℃/min to 1℃/min can lower the peak temperature by 21.53℃(76%improvement).Key design parameters-"critical overheating-free thickness"(beyond which overheating is likely)and"critical heat dissipation width"(beyond which cooling benefit diminishes)-were proposed,providing theoretical support for controlling curing overheating engineering.

关键词

泡沫夹层结构/固化超温/工艺优化/响应面代理模型/热垒效应

Key words

foam sandwich structure/curing overheating/process optimization/response surface surrogate model/thermal barrier effect

分类

矿业与冶金

引用本文复制引用

温郁芃,花宏亮,李德豪,徐斯斯,高晓初,王玉魁,赵海涛..复合材料泡沫夹层结构固化超温预测仿真及工艺优化[J].机械科学与技术,2026,45(7):1110-1115,6.

基金项目

中央引导地方科技发展资金项目(ZY23CG09)与黑龙江省科技项目(CG24002,2021ZX04A02) (ZY23CG09)

机械科学与技术

1003-8728

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