机械科学与技术2026,Vol.45Issue(7):1110-1115,6.DOI:10.13433/j.cnki.1003-8728.20260007
复合材料泡沫夹层结构固化超温预测仿真及工艺优化
Prediction Simulation and Process Optimization for Curing Over-temperature of Composite Foam Sandwich Structures
摘要
Abstract
To address the curing overheating in ultra-thick composite foam sandwich structures,a multi-physics model incorporating mold thermal effects is established to predict curing overheating and optimize its process.Validated with a maximum relative error below 2%,the model was combined with a response surface surrogate(R2=0.91)to analyze the coupled effects of ply count,part width,and heating rate on peak curing temperature.A significant"thermal barrier effect"was observed,especially the heat accumulation is intensifying sharply beyond 15 plies.Reducing the heating rate from 2℃/min to 1℃/min can lower the peak temperature by 21.53℃(76%improvement).Key design parameters-"critical overheating-free thickness"(beyond which overheating is likely)and"critical heat dissipation width"(beyond which cooling benefit diminishes)-were proposed,providing theoretical support for controlling curing overheating engineering.关键词
泡沫夹层结构/固化超温/工艺优化/响应面代理模型/热垒效应Key words
foam sandwich structure/curing overheating/process optimization/response surface surrogate model/thermal barrier effect分类
矿业与冶金引用本文复制引用
温郁芃,花宏亮,李德豪,徐斯斯,高晓初,王玉魁,赵海涛..复合材料泡沫夹层结构固化超温预测仿真及工艺优化[J].机械科学与技术,2026,45(7):1110-1115,6.基金项目
中央引导地方科技发展资金项目(ZY23CG09)与黑龙江省科技项目(CG24002,2021ZX04A02) (ZY23CG09)