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基于元胞自动机的激光熔覆涂层凝固组织模拟

何成刚 高运卓 胡昊 李自立 林群煦 刘吉华

佛山大学学报(自然科学版)2026,Vol.44Issue(4):34-43,10.
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佛山大学学报(自然科学版)2026,Vol.44Issue(4):34-43,10.

基于元胞自动机的激光熔覆涂层凝固组织模拟

Simulation of microstructure in laser cladding coating based on cellular automata

何成刚 1高运卓 1胡昊 1李自立 2林群煦 3刘吉华3

作者信息

  • 1. 五邑大学 轨道交通学院,广东 江门 529020
  • 2. 四川城市职业学院 智能制造与交通学院,四川 成都 610110
  • 3. 五邑大学 轨道交通学院,广东 江门 529020||江门市轨道交通智能运维与应急管理重点实验室,广东 江门 529020
  • 折叠

摘要

Abstract

Based on a cellular automaton model and Matlab platform,this study conducted numerical simulations on the microstructural evolution of solidification and crystallization processes of laser-cladded single-channel,single-layer,and multi-layer coatings.By constructing the dynamic evolution rules of cellular states,the regulation mechanism of laser energy input on melt pool temperature and cooling rate,as well as its influence on grain nucleation growth behavior,were analyzed.The results indicate that the temperature distribution of the melt pool and the cooling rate significantly affect the grain morphology,size,and formation timing;high energy input suppresses nucleation density and promotes the transformation from columnar to equiaxed crystals by reducing the cooling rate of the melt pool;during the process of overlapping and stacking the melt,the heat input from the back layer melting will cause partial remelting of the front layer,and the interaction between the new melt pool and the unmelted grains will lead to dynamic changes in the number of grains.The simulation results are highly consistent with the observed grain distribution in the cross-section of the molten pool,verifying the mechanism by which laser energy input affects surface mechanical properties by regulating solidification interface characteristics.This study provides theoretical support for optimizing laser cladding process parameters and predicting microstructure properties,while also confirming the effectiveness and innovation of cellular automata methods in simulating complex solidification processes.

关键词

激光熔覆/元胞自动机/多层凝固/能量热输入

Key words

laser cladding/cellular automata/multilayer solidification/energy heat input

分类

矿业与冶金

引用本文复制引用

何成刚,高运卓,胡昊,李自立,林群煦,刘吉华..基于元胞自动机的激光熔覆涂层凝固组织模拟[J].佛山大学学报(自然科学版),2026,44(4):34-43,10.

基金项目

广东省基础与应用基础研究基金资助项目(2024A1515011409) (2024A1515011409)

佛山大学学报(自然科学版)

1008-0171

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