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基于振动参数优化的方坯轴承钢铸坯表面渣沟缺陷控制

徐宇 李浩 朱李艳 张炯 王伟峰

冶金动力Issue(4):15-19,5.
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冶金动力Issue(4):15-19,5.

基于振动参数优化的方坯轴承钢铸坯表面渣沟缺陷控制

Control of Surface Slag Streak Defects on Billet Bearing Steel Casting Based on Vibration Parameter Optimization

徐宇 1李浩 1朱李艳 1张炯 1王伟峰1

作者信息

  • 1. 马鞍山钢铁有限公司,安徽 马鞍山 243000
  • 折叠

摘要

Abstract

To address the problem of surface longitudinal slag streak defects occurring in the continuous casting production of GCr15 bearing steel with a 220 mm×220 mm billet section at Mas-teel Special Steel,systematic industrial trials were carried out to study the optimization measures of the mold sinusoidal oscillation parameters(frequency and amplitude).The orthogonal design method was adopted in the trials to analyze the effects of different parameter combinations on the casting surface quality.The results show that reducing the oscillation frequency from 161 min-1 to 149 min-1 and optimizing the amplitude to 6.7 mm can effectively extend the negative strip time and form shallow and uniform oscillation marks,thereby significantly improving the lubrication and heat transfer uniformity of the mold flux in the meniscus region,promoting flux consumption,and inhibit-ing the formation of slag rings and their extrusion on the initial shell.After the implementation of this optimization scheme,the surface slag streak defects of the casting were fundamentally controlled,ensuring the stable mass production of bearing steel.The surface qualification rate was significantly increased from 73.2%to 97.5%,and the breakout rate was reduced from 13.0%to 0,effectively solving the production problem and providing a practical basis for the setting of oscillation param-eters in high-carbon steel continuous casting processes.

关键词

轴承钢/渣沟/漏钢/振频/缺陷控制

Key words

bearing steel/slag streak/breakout/oscillation frequency/defect control

分类

矿业与冶金

引用本文复制引用

徐宇,李浩,朱李艳,张炯,王伟峰..基于振动参数优化的方坯轴承钢铸坯表面渣沟缺陷控制[J].冶金动力,2026,(4):15-19,5.

冶金动力

1006-6764

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