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基于钴铁氧体的双弯超声椭圆振动切削装置研究

齐超帅 沈志煌 尤世聪 何雅珏 张潘潘 黄俊锋

集美大学学报(自然科学版)2026,Vol.31Issue(4):471-481,11.
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集美大学学报(自然科学版)2026,Vol.31Issue(4):471-481,11.DOI:10.19715/j.jmuzr.2026.04.08

基于钴铁氧体的双弯超声椭圆振动切削装置研究

Research on a Cobalt Ferrite-Based Dual-Bending Ultrasonic Elliptical Vibration Cutting Device

齐超帅 1沈志煌 1尤世聪 1何雅珏 1张潘潘 1黄俊锋2

作者信息

  • 1. 集美大学海洋装备与机械工程学院,福建 厦门 361021
  • 2. 泉州市华德机电设备有限公司,福建 泉州 362123
  • 折叠

摘要

Abstract

This study proposes a design method for a dual-bending ultrasonic elliptical vibration cutting(UEVC)device based on cobalt ferrite giant magnetostrictive material,aiming to overcome the issues of aging and overheating failure associated with piezoelectric ceramic actuation.Based on Timoshenko beam bending theory,a high-precision elliptical trajectory output at the tool tip was achieved through a symmetrical fifth-order bending vibration mode combination and nodal fixation technique.The frequency difference between the Z and Y directional vibrations was only 7 Hz,meeting the requirements for synchronous frequency excitation.The de-vice employs a permanent magnet bias field in a collaborative design,combined with a manganese-zinc ferrite closed magnetic circuit,achieving a magneto-mechanical coupling coeffivient of 92%and maintaining a stable operating temperature below 60℃.Dynamic and magnetic circuit optimizations were conducted using ANSYS and COMSOL Multiphysics software.Prototype testing revealed a resonance frequency of 45.43 kHz and a tool tip amplitude of 1.8 μm.Phase-shift cutting experiments confirmed that at a phase difference of 60°,the sur-face roughness was minimized,reducing by 57%compared to that from the conventional cutting,with a uniform and defect-free machined surface.

关键词

双弯复合超声装置/钴铁氧体/模态分析/磁路设计/椭圆振动切削

Key words

dual-bending composite ultrasonic device/cobalt ferrite/modal analysis/magnetic circuit de-sign/elliptical vibration cutting

分类

矿业与冶金

引用本文复制引用

齐超帅,沈志煌,尤世聪,何雅珏,张潘潘,黄俊锋..基于钴铁氧体的双弯超声椭圆振动切削装置研究[J].集美大学学报(自然科学版),2026,31(4):471-481,11.

基金项目

福建省自然科学基金项目(2021J01853) (2021J01853)

集美大学学报(自然科学版)

1007-7405

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