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大型结构应变片多源测量融合定位映射

蔡志为 刘雨欣 于望竹 孙晓云 蔡子慧 孔鑫杰

光学精密工程2026,Vol.34Issue(14):2136-2150,15.
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光学精密工程2026,Vol.34Issue(14):2136-2150,15.DOI:10.37188/OPE.20263414.2136

大型结构应变片多源测量融合定位映射

Multi-source measurement fusion positioning and mapping for large structure strain gauge installation

蔡志为 1刘雨欣 1于望竹 2孙晓云 3蔡子慧 2孔鑫杰1

作者信息

  • 1. 北华航天工业学院航空宇航学院,河北 廊坊 065000
  • 2. 北京卫星制造厂有限公司,北京 100000
  • 3. 北华航天工业学院 电子与控制工程学院,河北 廊坊 065000
  • 折叠

摘要

Abstract

For low efficiency and error-sensitive positioning in large structural static testing,a multi-source heterogeneous measurement fusion positioning and mapping method was proposed.Under a unified spatial measurement framework,multi-device collaboration and uncertainty-weighted fusion coordinated la-ser tracker,3D scanner,and laser projector measurement.High-precision entity models were constructed using multi-station point cloud splicing technology,and the density-based dynamic neighborhood search al-gorithm and position correction software automatically compensated for manufacturing deviations.An end-to-end uncertainty transfer model was constructed and verified through Monte Carlo methods.For a model with 66 613 facets,the improved algorithm reduced neighborhood facet retrieval by 38%~45%,short-ened calculation time to 18.2-20.5 s,and improved efficiency by 17%-26%.High-density tests based on 200 points showed max 0.454 mm and mean 0.400 mm errors,significantly lower than traditional manual methods.The repeatability test pooled standard deviation was 0.178 mm.Within the 3~10 m measure-ment range,positioning error remained within 1 mm.Uncertainty analysis showed a combined standard uncertainty of approximately 0.42 mm,consistent with experimental results.For 200-points positioning scenarios,total time decreased from 1 277 min to 95 min,representing efficiency improvement exceeding 100%.This method significantly improves positioning efficiency while maintaining high precision,and achieves interpretability and traceability of measurement results through uncertainty modeling.It demon-strates good stability,adaptability,and engineering application potential under different materials,struc-tures,and measurement distance conditions,providing effective technical support for high-precision rapid positioning in large complex structural testing.

关键词

多源异构测量/融合定位/不确定度传递/位置修正/大型结构/应变片定位

Key words

multi-source heterogeneous measurement/fusion positioning/uncertainty propagation/posi-tion correction/large-scale structure/strain gauge positioning

分类

航空航天

引用本文复制引用

蔡志为,刘雨欣,于望竹,孙晓云,蔡子慧,孔鑫杰..大型结构应变片多源测量融合定位映射[J].光学精密工程,2026,34(14):2136-2150,15.

基金项目

河北省跨气水介质飞行器重点实验室 ()

北华航天工业学院国防创新基金项目(No.GFCXJJ202201) (No.GFCXJJ202201)

光学精密工程

1004-924X

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