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管道全位置焊接方法和缺陷控制研究综述

蒋凡 刘元 张国凯 武晓刚 陈树君

机械制造与自动化2026,Vol.55Issue(4):1-10,10.
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机械制造与自动化2026,Vol.55Issue(4):1-10,10.DOI:10.19344/j.cnki.issn1671-5276.2026.04.001

管道全位置焊接方法和缺陷控制研究综述

Overview of Research on All-Position Welding Methods and Defect Control for Pipelines

蒋凡 1刘元 1张国凯 1武晓刚 2陈树君1

作者信息

  • 1. 北京工业大学 汽车结构部件先进制造技术教育部工程研究中心,北京 100124
  • 2. 海洋石油工程股份有限公司,天津 300452
  • 折叠

摘要

Abstract

With growing requirements in energy transmission safety,all-position pipeline welding—capable of accommodating various welding postures and stably controlling the molten pool—has become crucial for ensuring weld quality.During all-position welding,the changing welding postures and the significant influence of gravity on the molten pool often cause typical defects,such as lack of root penetration,root concavity,and incomplete sidewall fusion.This paper summarizes the main pipeline welding methods,including Tungsten Inert Gas(TIG)welding,gas metal arc welding(GMAW),and high-energy beam welding.Major control methods from domestic and international research are reviewed:firstly,process methods based on optimization of current/voltage waveforms and heat source parameters,which significantly improve root penetration;secondly,passive and active control methods employing physical and electromagnetic support,which effectively suppress root concavity and burn-through;thirdly,rotating-arc and weaving-arc techniques based on arc motion control,which effectively eliminate incomplete-sidewall-fusion defects.Future prospects for improving the quality and efficiency of intelligent and automated pipeline welding are also discussed.

关键词

管道全位置焊接/焊接缺陷/缺陷抑制/智能调控

Key words

all-position pipeline welding/welding defects/defect control/intelligent regulation

分类

矿业与冶金

引用本文复制引用

蒋凡,刘元,张国凯,武晓刚,陈树君..管道全位置焊接方法和缺陷控制研究综述[J].机械制造与自动化,2026,55(4):1-10,10.

基金项目

国家重点研发计划项目(2023YFB 3407701) (2023YFB 3407701)

机械制造与自动化

1671-5276

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