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水稻横轴流双滚筒脱粒装置参数优化设计

朱向东 杜文佳 杜佳楠 崔鹏 郭扬程 刘向东

中国农机化学报2026,Vol.47Issue(7):8-14,38,8.
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中国农机化学报2026,Vol.47Issue(7):8-14,38,8.DOI:10.13733/j.jcam.issn.2095-5553.2026.07.002

水稻横轴流双滚筒脱粒装置参数优化设计

Parameter optimization and design of a rice transverse axial-flow double-drum threshing device

朱向东 1杜文佳 1杜佳楠 1崔鹏 1郭扬程 1刘向东1

作者信息

  • 1. 佳木斯大学机械工程学院,黑龙江 佳木斯,154007
  • 折叠

摘要

Abstract

The threshing device is a critical component of a rice combine harvester,directly affecting harvesting efficiency,energy consumption,and grain quality.To address the problems of low operating efficiency,high power consumption,and excessive stalk impurities in the threshing mixture,a transverse axial-flow double-drum threshing and separation device was designed and systematically evaluated through numerical simulation and experimental analysis.Based on the mechanical analysis of the threshing and separation process,a discrete element method model was established to investigate the effects of key operating parameters on device performance.Single-factor experiments were first conducted to analyze the influence of feed rate,drum rotational speed,and threshing clearance on impurity rate and power consumption.The results indicated that feed rate was positively correlated with both impurity rate and power consumption.As the drum rotational speed increased,the impurity rate initially decreased and then increased,while power consumption gradually decreased.In contrast,threshing clearance exhibited a negative correlation with both impurity rate and power consumption.Subsequently,feed rate,drum rotational speed,and threshing clearance were selected as experimental factors,with impurity rate serving as the evaluation index.A response surface methodology was employed to optimize the operating parameters of the threshing device.The results showed that relative influence of the factors on impurity rate,in descending order,was drum rotational speed,feed rate,and threshing clearance.The optimal operating parameters were determined to be a feed rate of 0.92 kg/s,a drum rotational speed of 730 r/min,and a threshing clearance of 29 mm.Under these conditions,the predicted minimum impurity rate was 10.78%,with a deviation of less than 5%from the experimental validation results.The findings demonstrate that the proposed transverse axial-flow double-drum threshing device can effectively improve threshing performance while reducing impurity levels.This study provides a theoretical basis and technical reference for the design optimization and performance enhancement of rice threshing systems.

关键词

双滚筒/水稻脱粒/EDEM/响应面/参数优化

Key words

double-drum threshing/rice threshing/EDEM/response surface methodology/parameter optimization

分类

农业科技

引用本文复制引用

朱向东,杜文佳,杜佳楠,崔鹏,郭扬程,刘向东..水稻横轴流双滚筒脱粒装置参数优化设计[J].中国农机化学报,2026,47(7):8-14,38,8.

基金项目

黑龙江省教育厅基本科研业务费基础研究项目(2021—KYYWF—0559) (2021—KYYWF—0559)

黑龙江省田间农业装备工程技术重点实验室项目(TJNY202304) (TJNY202304)

中国农机化学报

2095-5553

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