工矿自动化2026,Vol.52Issue(8):26-36,11.DOI:10.13272/j.issn.1671-251x.2026040074
基于改进RT-DETR的井下胶带断裂预警研究
Early warning of underground conveyor belt breakage based on improved RT-DETR
摘要
Abstract
Early warning of underground conveyor belt breakage faces challenges including the poor interference resistance of single-modality signals,difficulties in capturing early microdamage features,and high redundancy in multi-source heterogeneous data fusion.Existing multimodal fusion methods remain inadequate in jointly utilizing video,audio,operating condition,and environmental information during belt breakage evolution.To address these challenges,a Top-k cross-modal feature enhancement module was introduced into RT-DETR to construct a Top-k cross-modal feature-enhanced RT-DETR model.Temporal alignment at the data level and dimensional unification at the feature level were performed on the four types of information,establishing cross-modal associations anchored to visual features and addressing the asynchrony and heterogeneity of multi-source data.A Top-k sparse attention mechanism was introduced to dynamically select auxiliary features closely associated with breakage evolution during cross-modal interactions,effectively suppressing contamination of fused features by noise in complex underground environments.The enhanced multiscale visual features were fed into the RT-DETR detection framework to enable progressive state recognition from microdamage to precursors of breakage.A complete early-warning decision pipeline was then constructed,incorporating state classification,quantitative risk scoring,four-level warning threshold assessment,and temporal sliding-window voting for noise suppression.Experimental results showed that the model achieved an early-warning accuracy of 90.7%and an F1 score of 0.893 on the test set,significantly outperforming comparison models such as the standard Transformer and YOLOv8.Compared with the original DETR framework,accuracy improved by 4.4%,inference time decreased by 40%,and the number of parameters decreased by approximately 20%.Accuracy remained above 88%under high dust concentrations and sharp temperature and humidity fluctuations.The model significantly improves inference efficiency while maintaining high detection accuracy and retains good early-warning stability under extreme operating conditions,providing effective technical support for intelligent operation and maintenance of belt conveyors under complex operating conditions.关键词
胶带断裂预警/多源异构数据/多模态特征融合/跨模态特征增强/RT-DETR/Top-k稀疏注意力机制Key words
conveyor belt breakage early warning/multi-source heterogeneous data/multimodal feature fusion/cross-modal feature enhancement/RT-DETR/Top-k sparse attention mechanism分类
矿业与冶金引用本文复制引用
张冬阳,李柯,贺耀宜,安渊..基于改进RT-DETR的井下胶带断裂预警研究[J].工矿自动化,2026,52(8):26-36,11.基金项目
国家自然科学基金面上项目(52274159). (52274159)