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超压泄放装置尺寸计算理论与方法研究

吴全龙 宋以恒 徐军 刘铎

压力容器2026,Vol.43Issue(5):39-48,10.
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压力容器2026,Vol.43Issue(5):39-48,10.DOI:10.3969/j.issn.1001-4837.2026.05.005

超压泄放装置尺寸计算理论与方法研究

Research on the theory and methods for sizing overpressure relief devices

吴全龙 1宋以恒 1徐军 1刘铎2

作者信息

  • 1. 上海华理安全装备有限公司,上海 201109
  • 2. 国家市场监督管理总局重点实验室(爆破片装置安全技术),沈阳 110179||沈阳特种设备检测研究院,沈阳 110179
  • 折叠

摘要

Abstract

To resolve the confusions arising from the determination of reference conditions,identification of medium phase states,real-gas correction,and selection of two-phase-flow calculation approaches during the sizing of overpressure relief devices,literature review,theoretical formula collation and comparison of standard calculation methods are adopted in this work.The calculation methods of mass flux and relief area are analyzed for liquids,gases,saturated steam,near-critical fluids and two-phase-flow media.The results indicate that the sizing of relief devices should take the operating condition corresponding to the maximum allowable accumulation pressure as the primary reference state,and the discharge coefficient shall be introduced to perform engineering correction on the adiabatic or isentropic nozzle model.For gas relief,the correction formula derived from the ideal-gas assumption can be used for engineering estimation when the inlet compressibility factor Z ranges from 0.8 to 1.1.When the isentropic expansion coefficient n replaces the ideal-gas specific-heat ratio k,the applicable interval can be extended to approximately 0.5~1.1.For saturated steam,piecewise correlations of mass flux can be established on the basis of the KN value within the pressure range of 0.105~22.0 MPa,and the calculation deviation can be controlled within±3%.For media prone to flashing or phase change,two-phase-flow methods including the HDI,HEM and Omega methods should be selected preferentially according to phase-state criteria.This paper defines the applicable boundaries and selection principles of sizing methods for various media,and can provide technical references for the engineering design and standard implementation of safety valves,bursting discs and other overpressure relief devices.

关键词

超压泄放装置/质量流速/泄放系数/临界流动

Key words

overpressure relief devices/mass flux/discharge coefficient/critical flow

分类

机械制造

引用本文复制引用

吴全龙,宋以恒,徐军,刘铎..超压泄放装置尺寸计算理论与方法研究[J].压力容器,2026,43(5):39-48,10.

基金项目

国家市场监督管理总局重点实验室(爆破片装置安全技术)开放课题项目(编号:2025BPK01) (爆破片装置安全技术)

压力容器

1001-4837

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