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响应面分析法优化洗梗水温合格率的应用研究

张常记 李刚 蒲辉艳 杨中 袁丹宇 候萱

郑州轻工业学院学报(自然科学版)Issue(3):57-63,7.
郑州轻工业学院学报(自然科学版)Issue(3):57-63,7.DOI:10.3969/j.issn.2095-476X.2015.3/4.013

响应面分析法优化洗梗水温合格率的应用研究

The application research on the qualification rate of the stem washing temperature by response surface methodology optimization

张常记 1李刚 1蒲辉艳 1杨中 1袁丹宇 1候萱1

作者信息

  • 1. 四川烟草工业有限责任公司 什邡分厂,四川 什邡 648400
  • 折叠

摘要

Abstract

Through the single factor test,the response surface methodology and the absolute difference anal-ysis method,the effect of the factors such as mounting position of the liquid level meter,the high and low level detection position of the liquid level meter,the compensation steam valve opening and closing point were investigated based on the comprehensive evaluation which were guided by the qualification rate of the stem washing temperature.The results showed that:When the mounting position of the liquid level meter was 34 cm,the low level detection position was 28 cm,the high level detection position was 38 cm,the maximal prediction value of the qualification rate of the stem washing temperature was 94.996%.When the temperature was less than 47.5 ℃,the opening of the compensation steam valve was 100%,which was gradually reduced with the increase of the water temperature;when the water temperature was more than 52.5 ℃,the opening of the compensation steam valve was closed.Through the program optimization of the liquid level detection,the compensation steam valve opening and closing point,the PID control program of the stem washing machine of YSG-8AF realized the automatic control of adding water and increasing tem-perature,the qualification rate of the stem washing temperature was increased from 79.85% to 99.92%.

关键词

洗梗水温/补偿蒸汽阀门开度/响应面分析法/绝对差值分析法

Key words

the stem washing temperature/opening compensation steam valve/response surface methodolo-gy/the absolute difference analysis method

分类

轻工纺织

引用本文复制引用

张常记,李刚,蒲辉艳,杨中,袁丹宇,候萱..响应面分析法优化洗梗水温合格率的应用研究[J].郑州轻工业学院学报(自然科学版),2015,(3):57-63,7.

郑州轻工业学院学报(自然科学版)

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2095-476X

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