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宽幅喷杆喷雾机振动传递特性分析与试验OA

Vibration Source and Transmission Characteristics Analysis and Experiment of Boom for Wide Sprayer

中文摘要英文摘要

宽幅喷杆喷雾机作业过程中,田间路面激励和拖拉机自身的振动导致喷杆发生振动,喷杆末端触地现象频发,对雾滴沉积均匀性和喷杆寿命产生很大影响.为抑制喷杆振动对喷雾质量的影响,解译喷杆振动传递特性,以幅宽为 24 m 的喷杆式喷雾机为载体,通过试验模态分析获得固定支撑方式下喷杆的约束模态信息;对被动激励源之一的支撑架进行运行模态分析获取工况工作频率,并在此基础上通过建立支撑架的有限元模型以阐明药箱液位对支撑架模态参数的影响.最后,通过试验获得机械激励和不同工况下喷杆振动的时、频域信号,结合模态分析结果,分析了主、被动激励源对喷杆振动传递特性的影响.结果表明:喷杆的前 8 阶试验模态频率均低于 120 Hz,模态振型以弯曲变形为主,变形主要分布在喷杆的第一段和末端;发动机的 2 阶惯性力频率与喷杆的第 3 阶试验模态频率 43.562 Hz 接近,支撑架前 16 阶运行模态的固有频率与前 8 阶的喷杆模态频率范围重合;机械激励下,0~150 Hz 频率范围内的响应包含整个喷杆的模态特性,且在该频率范围内振动在传递过程中存在很大损失;在怠速工况下,喷杆振动主要由发动机的 2 阶惯性力所致,振动主频为 40 Hz,支撑架模态对振动的影响忽略不计;颠簸路面工况下,喷杆振幅随着行驶速度的提升而增加,主振频率在 20 Hz 和 120 Hz 处,而平滑路面工况下振动信号几乎不受行驶速度的影响;药液负载下,激励源与药液晃动的耦合振动增加了喷杆的振动响应,且药液还增加了支撑架结构的质量和阻尼,对支撑架振动有抑制效果.研究结果可以为喷杆结构的优化设计与减振提供理论依据.

During the operation of boom sprayer,boom vibration occurred caused by excitation from the field road and the tractor's own vibration and thus the unexpended phenomenon of boom end touching the ground frequently happened.It has great influence on the uniformity of droplet deposition and the boom life.In order to suppress the influence of boom vibration on spray quality and interpret the dynamic characteristics of boom vibration transfer,the restraint modal informa-tion of the spray boom under fixed support mode through experimental modal analysis based on 24 m wide boom sprayer;At the same time,the operation modal analysis for support frame as one of passive excitation source was carried out ai-ming at obtaining operating frequencies.On this basis,the finite element model(FEM)of the support frame was estab-lished to clarify the influence of different pesticide tank liquid level on the modal parameters of support frame.Finally,the time-domain and frequency-domain signals of the boom vibration under different working conditions are obtained by ex-periments,combined with the results of modal analysis,the effect of the active and passive excitation sources on the vibra-tion transmission characteristics of the boom is analyzed.The results shown that the first 8 order modal frequencies of the boom are all lower than 120 Hz,the bending deformation dominated mode shape and the deformation is mainly distributed in the first section and the end of the boom.The second-order inertial force frequency of the engine is close to the third-order modal frequency(43.562 Hz)of the boom,the first 16 order modal frequencies of support frame and the first 8 order modal frequencies of boom were at the same range.Under mechanical excitation,the response in the frequency range of 0-150 Hz included the modal characteristics of the entire boom.Meanwhile,the greater vibration loss was found during this frequency range.For idling conditions,the boom vibration was mainly caused by the second-order inertial force with 40 Hz basic frequency,and effect of support frame on boom vibration was negligible.In bumpy road condi-tions,the boom amplitude ascended with the increase of driving speed and the corresponding vibration basic frequencies were 20 Hz and 120 Hz,indicating that boom vibration was caused by the coupling vibration among the road surface,sup-port frame and engine.For smoothy road conditions,the vibration signal was hardly affected by the driving speed.The vi-bration response of the boom was enhanced by the coupling vibration from excitation sources and liquid sloshing.Simulta-neously,the mass and damp of the support frame varied with the variation of liquid amount.The research results can lay theoretical foundation for optimization design and vibration reduction of boom structure.

聂振宇;李晋阳;陈云飞

江苏大学 现代农业装备与技术教育部重点实验室, 江苏 镇江 212013

植物保护学

喷杆喷雾机模态分析振动传递喷杆振动支撑架振动药箱水位

boom sprayermodal analysisvibration transmissionboom vibrationsupport frame vibrationpesticide tank liquid level

《农机化研究》 2024 (001)

25-34 / 10

江苏省重点研发计划(现代农业)项目(BE2018324)

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