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柴油机气缸套空化现象与空蚀机理分析OACSTPCD

Analysis of cavitation phenomenon and cavitation erosion mechanism of cylinder liner of diesel engine

中文摘要英文摘要

针对柴油机气缸套在工作过程中因冷却液的空化发生空蚀现象,文中在对单缸冷却水套进行空化流动数值模拟的基础上,结合近壁面多空泡溃灭过程的仿真,从宏观和介观上研究了柴油机气缸套的空化现象和空蚀机理.首先,基于单缸冷却水套的模拟发现,缸套壁面的振动导致冷却液发生空化现象,生成大量空化气泡.然后,模拟了近壁面空泡的溃灭过程,并分析了空泡间距、空泡数量等因素对多空泡溃灭的影响.结果表明:空泡间距越小,溃灭时间越长,当泡心间距从0.050 mm减小至0.025 mm时,近壁面空泡的溃灭压力增大 49.82%,产生的微射流速度增大 10.56%;增加空泡数量,溃灭压力呈先增后减的趋势,当空泡数量由 2 个增至 10 个,微射流的速度增大44.93%.研究表明,空泡溃灭产生的微射流具有较高的水锤压力,该压力作用于缸套壁面,造成腐蚀破坏,是缸套发生空蚀的根本原因.

Aiming at the cavitation phenomenon that occurs during the working process of diesel engine cylinder liners due to coolant cavitation,based on the numerical simulation of cavitation flow of a single cylinder cooling water jacket during the working process of diesel engine cylinder liners,combined with the simulation of near-wall multi-bubble collapse process,the cavitation phenomenon and cavitation erosion mechanism of diesel engine cylinder liners were studied from macro and meso perspectives.Firstly,based on the simulation of single cylinder cooling water jacket,it is found that the vibration of cylinder liner wall leads to cavitation of coolant and a large number of cavitation bubbles are generated.Then,the collapse process of near-wall bubbles was simulated,and the effects of the spacing and num-ber of bubbles on the collapse of multi-bubbles were analyzed.The results show that the smaller the bubble spacing is,the longer the collapse time is.When the center spacing of bubbles decreases from 0.050 mm to 0.025 mm,the collapse pressure of near-wall bubbles increases by 49.82%,and the mi-crojet velocity increases by 10.56%.When the number of bubbles is increased,the collapse pressure shows a trend of first increasing and then decreasing.When the number of bubbles increases from two to ten,the velocity of microjet increases by 44.93%.Research has shown that the micro jet produced by cavitation bubbles collapse has a high water hammer pressure,which acts on the cylinder liner wall and causes corrosion damage,and is the fundamental cause of cavitation erosion of the cylinder liner.

韩峰;刘泉;李宇寒;李晨阳;林杰威

内燃机可靠性国家重点实验室,山东 潍坊 261061||潍柴动力股份有限公司,山东 潍坊 261061天津大学先进内燃动力全国重点实验室,天津 300350

农业工程

柴油机气缸套空化空蚀空泡

diesel enginecylinder linercavitationcavitation erosionbubble

《排灌机械工程学报》 2024 (001)

49-56,78 / 9

内燃机可靠性国家重点实验室开放课题(skler-201902);国家重点研发计划项目(2017YFB0103504)

10.3969/j.issn.1674-8530.22.0067

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