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高纯纳米氧化铁的制备OA北大核心CSTPCD

Preparation of high-purity nano iron oxide

中文摘要英文摘要

[目的]改进纳米氧化铁的制备工艺流程,制备高纯纳米氧化铁.[方法]首先,采用重结晶法去除硫酸亚铁中Ca2+、Mg2+、Mn2+等杂质离子,采用氟化铵沉淀进一步去除硫酸亚铁中的Ca2+、Mg2+杂质离子,然后使用过氧化氢氧化法、氨水沉淀法对硫酸亚铁进行沉淀制得羟基氧化铁,接着采用调浆法和超声法洗涤羟基氧化铁制得前驱体,最后焙烧前驱体制得高纯纳米氧化铁;使用仪器和设备分析高纯纳米氧化铁的颗粒形貌、粒径分布和杂质离子的质量浓度.[结果]改进后的制备高纯纳米氧化铁的工艺流程为:将温度为 60℃时的饱和硫酸亚铁溶液进行降温,在温度至 10℃时实现 2 次重结晶,将重结晶后的硫酸亚铁配置为pH为 6 的溶液;在水浴温度为 30℃时,氟化铵过量系数设为 5 以使Ca2+、Mg2+沉淀,制得纯净硫酸亚铁溶液;利用过氧化氢氧化、氨水沉淀硫酸亚铁溶液制得羟基氧化铁;重复利用调浆洗涤、超声洗涤羟基氧化铁去除铵根离子和硫酸根离子;将沉淀物在温度为 600℃时焙烧 1 h,制得高纯纳米氧化铁.[结论]由改进的制备方法制得的高纯纳米氧化铁球形颗粒形貌均匀,中位粒径为 300 nm,高纯纳米氧化铁中α-Fe2O3 的质量分数大于 99.95%.

Objective Various application areas put forward demanding requirements for high-purity iron oxide nanoparticles with high purity,small particle size and narrow particle size distribution.Currently,studies on prepared iron oxide nanoparticles pay less attention to the purity,mainly because of the failure to purify the iron source used in the experiments.It is difficult to completely remove the remaining ammonium ion and sulfate ion in the iron oxide by hydrothermal method of preparation,so there is a need to find an operationally simple and effective method for the preparation of high-purity iron oxide nanoparticles.To prepare high-purity iron oxide nanoparticles,the preparation method of iron oxide nanoparticles needs to be further improve,followed by detailed phase analysis. Methods Firstly,the recrystallization method was used to purify ferrous sulfate at one time.The saturated ferrous sulfate solution was put into a low-temperature circulating thermostat for crystallization,and the ferrous sulfate crystals were prepared after remo-ving impurities.The crystallization processes above were repeated until the purity reached the requirements.Secondly,the second purification of ferrous sulfate was carried out by ammonium fluoride precipitation method.The ferrous sulfate crystals after the initial purification were first configured as a solution,and then ammonium fluoride and ammonia were added to the ferrous sulfate solution.After precipitation and removing the impurities,a pure ferrous sulfate solution was obtained.Finally,hydrogen peroxide was added to the pure ferrous sulfate solution for oxidation.The hydroxyl iron oxide was precipitated by adding ammonia.After further removing impurities by the slurry mixing method and ultrasonic washing method,the iron oxide precursor was pre-pared and calcined to obtain high-purity nano iron oxide.Subsequently,atomic absorption spectroscopy and inductively coupled plasma atomic emission spectrometry were used to analyze the ionic mass concentration in ferrous sulfate solution and high-purity nano iron oxide.An X-ray diffractometer was used to analyze the phase composition,field emission scanning electron microscopy was used to analyze the particle morphology and a nanolaser particle size analyzer was used to analyze the particle size distribution of the final product of high-purity nano iron oxide. Results and Discussion When the ferrous sulfate solution is purified by recrystallization method,the crystallization temperature of the saturated ferrous sulfate solution is selected as 10℃,and the mass concentrations of impurities Ca2+,Mg2+and Mn2+in ferrous sulfate decrease from 161,128 and 91 mg/L to 20,16 and 6 mg/L respectively.With the increase of ferrous sulfate solu-tion pH,the mass concentration of Ca2+,Mg2+impurities decreases,Ca2+,Mg2+impurities form CaF2,MgF2 precipitates.When the pH is 6,the mass concentration of Ca2+,Mg2+in the ferrous sulfate solution is 11.5,7.0 mg/L,and when the pH is more than 7,more FeOOH precipitates are generated in the solution.When the solution pH is 4,there is a minimum point in the removal of Ca2+and Mg2+because[MFn]2-n coordination ions(M is impurity ions such as Ca2+and Mg2+)are formed when the solution pH is from 3.5 to 4,and part of the CaF2 and MgF2 precipitates will be re-dissolved,which leads to a slowdown in the trend of decreasing the mass concentration of Ca2+and Mg2+in the solution.Therefore,the pH of ferrous sulfate solution is adjus-ted to 6 with dilute ammonia water when the ferrous sulfate solution is purified by the ammonium fluoride method,the reaction temperature is set to 30℃,the excess coefficient of ammonium fluoride is set to 5,and the mass concentrations of Ca2+and Mg2+in the ferrous sulfate solution are reduced to 10.4 and 6.5 mg/L respectively.The concentration of ammonium ion and sulfate ion in the filtrate decreases from 3,500 mg/L to 18 mg/L after 8 times of slurry washing and 17 mg/L after 3 times of ultrasonic washing,which tends to be stable.The SEM image results show that at the roasting temperature of 600℃,the high-purity iron oxide nanoparticles are all spherical particles with uniform morphology and nanometer size,and there are agglomerates between the particles,which is because high-purity iron oxide nanoparticles have a small diameter,large specific surface area,high sur-face energy,and easy to produce agglomerates.The results of the particle size distribution show that the median particle size D50 of iron oxide is 300 nm,and the particle size distribution is narrow. Conclusion The XRD pattern result indicates that the product calcined at from 600℃ to 800℃ shows better crystallinity.At the calcined temperature of 600℃,the high-purity iron oxide nanoparticles are all spherical particles with uniform morphology and nanometer size,and there are agglomerations between the particles.The prepared high-purity nano iron oxide is spherical particles,with uniform morphology,a median particle size of 300 nm,and the mass fraction of α-Fe2O3 in high-purity nano-iron oxide is greater than 99.95%.

吴文军;韩召;张福元;刘鹏飞;李杰

安徽工业大学 冶金工程学院,安徽 马鞍山 243032

化学工程

高纯纳米氧化铁重结晶法氟化铵沉淀调浆-超声洗涤法氨水沉淀法物相分析

high purity nano iron oxiderecrystallization methodammonium fluoride precipitationmixing-ultrasonic washing methodammonia precipitationphase analysis

《中国粉体技术》 2024 (001)

稀土尾矿用作炼钢脱磷助熔剂/氧化剂/造渣剂的应用基础研究

56-65 / 10

国家自然科学基金项目,编号:52074003.

10.13732/j.issn.1008-5548.2024.01.006

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