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NbC纤维增强共晶镍基合金的超高梯度定向凝固组织研究OA

Study on the Microstructures of NbC Fiber Reinforced Eutectic Nickel-based Alloy under Super-high Thermal Gradient Directional Solidification

中文摘要英文摘要

采用液态金属冷却定向凝固工艺制备NbC纤维增强高温共晶镍基合金.利用SEM、XRD、EDS和EPMA等测试方法,对NbC纤维增强高温共晶镍基合金不同区域的显微组织及形成机理进行分析,随后分别改变抽拉速率(2、7、12 μm/s)和熔体温度(1 550、1 580、1 600℃),研究工艺参数对合金组织的影响.根据组织类型及形态不同,可将定向凝固高温共晶镍基合金分为启动区与复合区两个区域,启动区以大块状的富Nb和富W碳化物为主,而位于启动区之上的复合区主要分布定向排列的NbC纤维.定向凝固过程中NbC纤维的生长可划分为 3 个阶段,即启动阶段、多取向竞争阶段和稳定阶段.随抽拉速率增大,纤维体积分数增大,纤维中C、Nb和W质量分数降低,且Nb含量下降更显著.随熔体温度升高,纤维体积分数、横截面积以及间距皆增大,纤维中C、Nb和W质量分数升高,且W含量上升更显著.

NbC fiber reinforced high-temperature eutectic nickel-based alloys were prepared using liquid metal cooling(LMC)directional solidification process.By using methods such as SEM,XRD,EDS,and EPMA,the microstructures and formation mechanisms of eutectic nickel-based alloys in different regions were analysed.The effects of various process parameters,including the pulling rates(v=2、7 and 12 μm/s)and melt temperatures(T=1 550、1 580 and 1 600℃),on the microstructures were studied.According to the differences in microstructural types and morphologies,directionally solidified eutectic nickel-based alloys can be divided into two regions,i.e.the start zone and the composite zone.The start zone is mainly composed of Nb-rich and W-rich block carbides,while the composite zone above the start zone is mainly composed of distributed NbC fibers arranged in a directional manner.The growth of NbC fibers during directional solidification can be divided into three stagess,namely,the initial stage,competitive stage,and stabilizing stage,based on the changes in morphology and special distribution of the NbC phase.As the pulling rate increases,the volume fraction of the NbC fiber increases,and the mass fractions of C,Nb,and W in the NbC fibers decreases,with a more significant decrease in the Nb content.As the melt temperature increases,the volume fraction,cross-sectional area,and spacing of the NbC fibers all increase,and the mass fractions of C,Nb,and W in the NbC fibers also increase,with a more significant increase in the W content.

裴家纬;杨敏;杨东伟;崔婷婷;杨帆;郭敏;杨文超;张军

西北工业大学凝固技术国家重点实验室,陕西西安 710072

金属材料

共晶镍基合金碳化物纤维凝固组织熔体温度抽拉速率

eutectic nickel-based alloycarbide fibersolidified structuremelt temperaturepulling rate

《铸造技术》 2024 (002)

高温合金复杂薄壁铸件凝固成形、组织和缺陷的协同控制

126-133 / 8

国家自然科学基金(52031012,52301171);凝固技术国家重点实验室自主研究课题(2022-TZ-01);国家科技重大专项(J2019-Ⅵ-20-135);陕西省科技创新团队计划(2021TD-17)

10.16410/j.issn1000-8365.2024.3275

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