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双系统冗余热备EtherCAT主站的设计与实验OACSTPCD

Design and Experiment of Dual-system Redundant Hot-standby EtherCAT Master

中文摘要英文摘要

EtherCAT总线技术凭借低成本、高性能的优势已广泛应用于工业控制领域.针对目前EtherCAT主站产品普遍无法同时满足线缆冗余和热备份运行,设计了一种双系统冗余热备主站方案.该主站设备由2个主站模块与1个冗余控制模块协同工作,主站模块负责控制网络中的从站设备,冗余控制模块在监视主站模块并仲裁其激活/备用状态的同时还通过其内部网口切换组件控制仅激活的主站模块接入网络.方案中主站模块基于龙芯微处理器设计,冗余控制模块基于意法半导体微控制器设计,所选用的主要软件如实时操作系统(SylixOS,RT-Thread)以及协议栈(SOME,libmodbus)均为开源产品.最后对所设计的主站设备进行测试验证,结果证明该主站功能完整性能优秀,既保留了线缆冗余机制还实现了双系统冗余热备份运行,能够在激活系统故障后毫秒级时间完成系统切换,可靠性满足大多数工业控制应用场景对主站控制器的要求.

EtherCAT bus technology has been widely used in the field of industrial control with the advantages of low cost and high per-formance.In view of the current EtherCAT master products generally can not meet the cable redundancy and hot backup operation at the same time,a dual system redundant hot backup master scheme was designed.The host module is responsible for controlling the slave devices in the network,and the redundant control module not only monitors the host module and arbitrates its active/standby state,but also controls the activated host module to access the network through its internal network interface switching components.The host module is based on the Loongson microprocessor design,and the redundancy control module is based on the ST Microcontroller design.The selected main software such as real-time operating system(SylixOS,RT-Thread)and protocol stack(SOME,libmodbus)are open source products.Finally,the designed master equipment is tested and verified,and the results show that the master has complete function and excellent performance,not only retains the cable redundancy mechanism,but also realizes the dual system redundant hot backup operation,and can complete the system switch in milliseconds after the activation system failure,and the reliability meets the requirements of the master station controller in most industrial control application scenarios.

胡鑫明;蒋大海;任艳兵;巩芫芳;魏超

西安西电数字科技有限公司,陕西 西安 710075||西安西电电力系统有限公司,陕西 西安 710075西安西电数字科技有限公司,陕西 西安 710075西安西电电力系统有限公司,陕西 西安 710075

计算机与自动化

EtherCAT主站双系统冗余热备份SylixOSRT-ThreadSOEM

EtherCAT masterdual sy stemredundancyhot-standbySylixOSRT-ThreadSOEM

《计算机技术与发展》 2024 (004)

1-6 / 6

广东省重点领域研发计划(2019B111109001)

10.20165/j.cnki.ISSN1673-629X.2024.0001

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