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基于PSO-BP复合网络的掘进机截割部故障智能诊断OA

Intelligent fault diagnosis of cutting part of tunnel boring machine based on PSO-BP composite network

中文摘要英文摘要

针对井下掘进机故障诊断频发,传统诊断方法和BP神经网络诊断周期长的情况,以常村煤矿矿用EBZ-160TY型掘进机为背景,提出基于PSO-BP神经网络模型的掘进机截割部智能诊断模型.该模型能够弥补BP神经网络模型收敛周期长、局部最优搜索差的缺点,实现模型的快速收敛和故障准确预测.通过设置PSO-BP神经网络模型参数、样本数据训练,同时经过数据测试,确定PSO-BP神经网络模型预测结果故障预测率为100%,而BP神经网络的预测精度为80%,且在同时间下,PSO-BP神经网络较BP神经网络预测精度更高.在同精度下,PSO-BP神经网络模型收敛速度更快,在精度为1 ×10-5时,PSO-BP神经网络模型仅需7步,BP神经网络平均需要198.5步.综合测试结果说明,PSO-BP神经网络模型能够较快实现掘进机故障的预测,且达到较高的预测精度,为掘进机故障诊断提供依据.

In view of the frequent fault diagnosis of underground tunnel boring machine(TBM)and the long diagnosis period of traditional diagnosis methods and BP neural network,taking EBZ-160TY TBM in Changcun Coal Mine as the back-ground,an intelligent diagnosis model of TBM cutting part based on PSO-BP neural network model is proposed,which can o-vercome the long convergence period of BP neural network model and realize the fast convergence of the model and the ac-curate prediction of fault.By setting PSO-BP neural network model parameters,sample data training,and data testing at the same time,it is determined that the fault prediction rate of the PSO-BP neural network model is 100%,while the prediction accuracy of BP neural network is 80%.Moreover,at the same time,the prediction accuracy of PSO-BP neural network is higher than that of BP neural network.Under the same accuracy,the convergence speed of PSO-BP neural network model is faster.When the accuracy is 1 × 10-5,the PSO-BP neural network model only needs 7 steps,while the average BP neural network needs 198.5 steps.The comprehensive test results show that the PSO-BP neural network model can realize the fas-ter prediction of fault for TBM with higher accuracy,which provides a basis for fault diagnosis of TBM.

张世丽

潞安化工集团常村煤矿,山西长治 046000

矿山工程

掘进机截割部PSO-BP神经网络模型故障智能诊断数据样本收敛速度预测精度

TBM cutting partPSO-BP neural network modelintelligent fault diagnosisdata sampleconvergence ratepre-diction accuracy

《陕西煤炭》 2024 (006)

128-132 / 5

10.20120/j.cnki.issn.1671-749x.2024.0625

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