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穿孔对穿孔型Kenics静态混合器混合性能的影响OA北大核心CSTPCD

Effect of perforation on mixing performance of perforated Kenics static mixer

中文摘要英文摘要

为了提升传统Kenics静态混合器的混合效果,在传统螺旋插入带结构中引入穿孔结构,设计出穿孔型Kenics静态混合器.采用浓度变异系数评估穿孔内径(d)、穿孔间距(S)、混合单元长径比(Ar)对穿孔型静态混合器混合性能的影响.模拟结果表明,设置的穿孔结构会显著改变流体的流动状态,在穿孔处区域产生加速流动,进而提升混合器的混合性能;随着d的增加,流体之间的对流和交换作用逐渐增强,混合效果逐渐增强,但随着d的持续增加,导致混合器内部螺旋通道被破坏,混合效果反而减弱;仅改变S对混合效果没有明显影响;对于相同的混合器长度,Ar的减小导致混合元件数量增加,液体之间的扭转、剪切效果增强,混合器混合效果更好.

In order to improve the mixing effect of the traditional Kenics static mixer,a perforated Kenics static mixer was designed by introducing a perforated structure into the traditional helical insert belt structure.The coefficient of concentration variation(COV)was used to evaluate the effects of inner diameter of perforation(d),spacing of perforation(S),and length-to-diameter ratio of mixed elements(Ar)on the mixing performance of the perforated static mixer.The simulation results show that the set perforated structure can significantly change the flow state of the fluid and produce accelerated flow in the perforation area,thus improving the mixing performance of the mixer.With the increase in d,the convection and exchange between the fluids are gradually enhanced,and the mixing effect is gradually strengthened.However,with the continuous increase in d,the spiral channel inside the mixer is destroyed,and the mixing effect is weakened.Only changing S has no obvious effect on the mixing effect.For the mixer of the same length,the decrease in Ar leads to more mixed components,enhanced torsion and shear effect between liquids,and better mixing effect of the mixer.

唐洋;谢磊;朱舒帝;徐嘉庆;向上

西南石油大学 机电工程学院,四川 成都 610500||西南石油大学 能源装备研究院,四川 成都 610500

化学工程

计算流体力学静态混合器穿孔结构混合性能

computational fluid dynamicsstatic mixerperforated structuremixing performance

《石油化工》 2024 (005)

水合物固态流化开采弱胶结跨尺度微米级浆体旋流—螺旋耦合分离除砂机理研究

670-677 / 8

国家自然科学基金项目(52004235);国家重点研发计划项目(2021YFC2800903);中国博士后科学基金资助项目(2020M 683359);四川省科技计划资助项目(2020YJ0152).

10.3969/j.issn.1000-8144.2024.05.007

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