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超声波检测法辨别焊缝中微细裂纹OA

Ultrasonic Testing Method to Identify Micro Cracks in Weld

中文摘要英文摘要

超声波检测法在检测海洋工程钢结构焊缝时发现一种难于辨别的缺陷反射波,难点在于此反射波的波型特征像横向裂纹,但波幅很低,横向扫查有反射波,纵向扫查反射波时有时无,且横向扫查波幅高于纵向扫查,在骑缝扫查移动探头过程中,超声波显示屏中出现此起彼伏的波形,按照经验判断,此反射波应是缺陷,且应是横向裂纹,但气刨和打磨到指定位置,未见缺陷.为解决这一难题,超声波检测法主要利用GE USM35超声波探伤仪和45°、60°、70°探头对此批焊缝进行换角度多方向扫查,经过1∶1作图,精确定位缺陷反射波水平位置和垂直深度,而后气刨到距指定深度一定距离处,再逐步进行打磨加磁粉检测,最终发现和验证了横向微细裂纹和微小气孔,总结了区分两种缺陷的方法,形成了超声波检测法辨别焊缝中微细裂纹的方法.

An indiscernible defect reflection wave is found by ultrasonic testing method when detecting the weld seam of ocean engineering steel structure,the difficulty is that the wave pattern of this reflection wave is like a transverse crack,but the amplitude is very low,the transverse scan has reflected waves,the longitudinal scan sometimes does not have reflected waves,and the transverse scan amplitude is higher than the longitudinal scan.There are waves in the ultrasonic display,according to experience,this reflected wave should be a defect,and it should be a transverse crack,but the gouging and grinding to the designated position,and no defects are seen.In order to solve this problem,the ultrasonic testing method mainly uses GE USM35 ultrasonic flaw detector and 45°,60°and 70°probes for multi-direction scanning of this batch of welds.After one-to-one scale mapping,the horizontal position and vertical depth of the defect reflection wave are accurately located,and then the air gouging is carried out at a certain distance from the specified depth,the grinding and magnetic particle testing is gradually carried out.Finally,the transverse micro cracks and micro pores are found and verified,and the method of distinguishing the two defects is summarized.

路正道;蒋桂通;贾刘仁;白明辉;李绪清

海洋石油工程股份有限公司,天津 300450

金属材料

超声波检测磁粉检测横向微细裂纹

ultrasonic testingmagnetic particle testingtransversemicro cracks

《机电工程技术》 2024 (005)

222-225 / 4

10.3969/j.issn.1009-9492.2024.05.049

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