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首页|期刊导航|传感技术学报|可区分应力集中和缺陷的双线圈共磁芯式梯度测磁传感装置设计

可区分应力集中和缺陷的双线圈共磁芯式梯度测磁传感装置设计OA北大核心CSTPCD

Design of a Double-Coil Common Core Gradient Magnetic Sensing Device that can Distinguish Stress Concentration from Defects

中文摘要英文摘要

针对复杂构件特殊位置熔焊缝无法全覆盖检测的工程问题,基于磁检测技术,设计了一种双线圈共磁芯式梯度测磁传感装置.以S06马氏体不锈钢加工的熔焊缝试块为实验对象,通过对比不同提离高度下焊接缺陷和应力集中处的磁信号检测结果,以及对传感装置的性能测试,确定装置参数.结果表明,在应力集中和焊接缺陷处,磁感应强度均随着传感器提离值的增大而减小,且在一定的提离高度下,缺陷磁异常特征消失,而应力集中处磁异常信号仍然存在,可据此来区分应力集中和焊接缺陷.射线检测结果验证了所设计传感装置在焊缝缺陷检测上的可行性与有效性.对于材料磁性和焊接工艺相似的熔焊缝构件,可采取同样的试验方法标定装置参数,以扩大所设计装置的适用性.

Targeting at the engineering problem that the fusion welding joints in special positions of complex components cannot be fully covered in non-destructive testing,based on magnetic detection technology,a double-coil common core gradient magnetic sensing device is designed.The test block of fusion welding processed by the S06 martensitic stainless steel is taken as the experimental object.The device parameters are determined by comparing the magnetic signal detection results at the weld defects and stress concentration under different lifting heights,and by testing the performance of sensing device.The results show that the magnetic induction intensity decrea-ses with the increase of the lifting heights at both the stress concentration and the defects,and at a certain lifting height,the magnetic anomaly characteristics of the defects disappear,while the magnetic anomaly signal still exists at the stress concentration,so the stress concentration and the defect signals can be distinguished according to the phenomenon.The feasibility and effectiveness of the double-coil common core gradient magnetic sensing device in testing of weld defects are verified by the X-ray test results.The same test method can be used to calibrate the device parameters for fusible welded joints with similar material magnetism and welding process,so as to ex-pand the applicability of the designed device.

王永红;赵本勇;王少飞;姜向东;胡博

西安航天发动机有限公司,陕西 西安 710100南昌航空大学无损检测技术教育部重点实验室,江西 南昌 330063

计算机与自动化

磁传感装置缺陷识别磁检测技术应力集中

magnetic sensing devicedefects identificationmagnetic detection technologystress concentration

《传感技术学报》 2024 (006)

974-979 / 6

国家自然科学基金项目(51967014);江西省主要学科学术和技术带头人培养计划——青年人才项目(20204BCJ23001)

10.3969/j.issn.1004-1699.2024.06.006

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