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无甲醛浸渍胶膜纸用涂布型装饰原纸的制备及性能OA北大核心CSTPCD

Preparation and Properties of Coated Decorative Base Paper for Formaldehyde-Free Impregnated Paper

中文摘要英文摘要

[目的]针对现有无醛胶黏剂在纸张内部渗透性较差以及一定程度上遮盖原纸色泽和纹理的问题,从装饰原纸性能着手,采用浆内填料加填结合表面颜料化涂布对装饰原纸进行处理,在保证纸张对胶液的渗透性、吸收性前提下,提高纸张的印刷适性和遮盖力,降低无醛胶黏剂对装饰纸饰面效果的影响,为制备适用的无醛装饰纸提供方法.[方法]选用优质阔叶木浆和针叶木浆进行原纸抄造,浆内填料(TiO2)含量设为20%、30%和40%,利用二氧化硅(SiO2)和聚乙烯醇(PVA)混合液对3种不同加填量的原纸进行涂布、压光整饰得涂布型装饰原纸.采用聚氨酯类无醛胶黏剂对涂布型装饰原纸进行浸渍处理,继而固化和热压贴面.使用扫描电子显微镜(SEM)和动态渗透性测定仪对装饰原纸的表面状态和动态渗透性进行表征测试,应用喷墨打印机对装饰原纸进行印刷打样,通过分光密度计结合相对反差的计算分析装饰原纸的印刷性能,测试分析装饰原纸的抗张强度、平滑度、透气度、吸水性、白度等物理性能以及装饰纸贴面板的表面耐磨性、表面硬度和表面胶合强度等性能.[结果]浆内填料加填量增加会使填料更多填充到原纸结构空隙中,影响胶液在纸张内部的渗透性,致密的表面涂层也会一定程度上降低胶液在纸张内部的渗透性.未涂布原纸的色密度随浆内填料加填量增加而下降,涂布原纸的青、品红、黄、黑色实地密度较未涂布原纸分别提高69.0%、96.2%、45.6%、86.5%,品红、黄、黑3种色别的相对反差均达到标准要求.涂布对装饰原纸的印刷适性起积极作用,填料加填量变化对涂布后装饰原纸印刷适性的影响并不显著;填料加填量增加致使装饰原纸的抗张强度、吸水性下降,平滑度、紧度、白度提高,涂布后装饰原纸较未涂布原纸抗张强度提高52.8%,平滑度提高97.56%,白度变化不明显,不透明度稍有提高;热压后涂布型无醛浸渍胶膜纸的表面耐磨性、硬度和表面胶合强度均达到标准要求.[结论]减少装饰原纸浆内填料加填量,辅以表面涂布方式,能够提高装饰原纸的物理性能以及印刷适性,该方式生产的装饰原纸适用于无醛胶黏剂浸渍,有利于装饰纸无醛化发展.

[Objective]Aiming at the poor permeability of formaldehyde-free adhesive in the paper interlayers as well as the covering the original paper colour and texture to some extent,To reduce the influence of formaldehyde-free adhesive on surface patterns of decorative paper,and also to provide a suitable method for the preparation of formaldehyde-free decorative paper,originated from the performance of decorative raw paper,the combination of intra-pulp filler filling and surface pigmented coating to treat the decorative raw paper was adopted.,which aimed to improve the printing suitability and covering power of the paper under the prerequisite of guaranteeing the paper's permeability and absorption of the adhesive solution.[Method]In this experiment,high-quality hardwood pulp and softwood pulp were selected for papermaking.The content of filler(TiO2)in the pulp was set to three gradients of 20%,30%and 40%,then the mixture of silicon dioxide(SiO2)and polyvinyl alcohol(PVA)to coat theses base paper were used.After calendaring,the coated decorative base paper was obtained.The decorative base paper was impregnated with aldehyde-free adhesive,after hot pressing and veneering to obtain the decorated wood-based panels.The surface state and dynamic permeability of the decorative base paper were characterized and tested using scanning electron microscopy(SEM)and dynamic penetration analyzer,respectively.Inkjet printer was used to print in order to analyze the printing performance of the decorative base paper by the Spectrophotometer combined with the calculation of the relative contrast.The physical properties such as tensile strength,smoothness,air permeability,water absorption and whiteness of decorative base paper and the surface wear resistance,surface hardness and surface bonding strength of decorated wood-based panels are tested and analyzed.[Result]The more pores of the base paper were filled with the amount of filler increasing,which would affect the permeability of the adhesives inside the paper.On the other hand,the dense surface coating would also reduce the permeability of the adhesives inside the paper to a certain extent.The color density of uncoated base paper declined with the increase of pulp filling,the density of green,magenta,yellow and black of coated base paper increased by 69.0%,96.2%,45.6%and 86.5%compared with that uncoated base paper respectively.The relative contrast of magenta,yellow and black reached the standard requirements.Coating can play a positive role in the printing suitability of decorative base paper,but the change of filling amount has no significant effect on the printing suitability of decorative base paper coated;With the increase of filling amount,the tensile strength and water absorption of decorative base paper decreased,and the smoothness,apparent density and whiteness increased.The tensile strength and smoothness of coated decorative base paper increased by 52.8%and 97.56%compared with that of uncoated decorative base paper,but the whiteness did not significantly change and a slight increase in opacity.The surface wear resistance,hardness and surface bonding strength of the coated aldehyde-free impregnated paper after hot pressing meet the standard requirements.[Conclusion]Reducing the filling amount of decorative base paper pulp with surface coating,can improve the physical properties of decorative base paper and printing suitability.The decorative base paper produced in this way is suitable for the impregnation of non-formaldehyde adhesive,which is conducive to the development of non-formaldehyde development of decorative paper.

梁敏;徐建峰;刘如;龙玲

中国林业科学研究院木材工业研究所 北京 100091

轻工业

无醛胶黏剂装饰原纸颜料化涂布印刷适性动态渗透性

formaldehyde-free adhesivedecorative base paperpigment coatingprintabilitydynamic permeability

《林业科学》 2024 (006)

120-127 / 8

"十四五"国家重点研发计划项目课题"木质制品表面绿色装饰材料制备及应用"(2022YFD2200703).

10.11707/j.1001-7488.LYKX20220435

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