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考虑黏接工艺对云纹干涉钻孔法标定系数基本机理的影响

张克明 曹宇 席尚宾 郑佩 张振亚 黄甲 刘文城 姚骏

现代制造工程Issue(7):1-8,41,9.
现代制造工程Issue(7):1-8,41,9.DOI:10.16731/j.cnki.1671-3133.2024.07.001

考虑黏接工艺对云纹干涉钻孔法标定系数基本机理的影响

Fundamental mechanism of calibration coefficients considering the effect of the bonding process on the moiré interference drilling method

张克明 1曹宇 1席尚宾 2郑佩 1张振亚 3黄甲 4刘文城 4姚骏5

作者信息

  • 1. 上海理工大学,上海 200093
  • 2. 上海交通大学,上海 200240
  • 3. 宁波工程学院建筑与交通工程学院,宁波 315211
  • 4. 西北工业大学民航学院,西安 710072
  • 5. 江苏集萃碳纤维及复合材料应用技术研究院有限公司,常州 213000
  • 折叠

摘要

Abstract

The incremental hole drilling technique that combines moiré interferometry with the hole drilling method is recognized as an effective method for measuring internal residual stress.The bonding agent used in this technique plays a crucial role in transferring strain from the structure's surface to the grating layer during the experimental process.However,the bonding agent's influence is often not considered when solving for the calibration coefficient.Utilizing finite element software,the effects of the bonding agent on the calibration coefficient were investigated by considering five factors:material properties of the bonding agent,the shape and size of the bonding agent,the thickness of the bonding agent,the increment of hole drilling,and the strain measure-ment method.The impact of the bonding agent was demonstrated by comparing the calibration coefficient error with and without considering the bonding agent.Based on the results,it can be concluded that neglecting the bonding agent's influence can signifi-cantly impact the calibration coefficient's accuracy.Excluding the bonding agent from the finite element model will lead to under-estimating the calibration coefficient.The error in the calibration coefficient exceeds 2.5%and is highly dependent on the drilling increment and the measurement method.Furthermore,the effect of bonding agents on thin-walled components is more significant than on thicker samples.

关键词

增量钻孔法/云纹干涉法/黏接剂/残余应力/有限元模拟

Key words

incremental hole drilling technique/moiré interferometry/bonding agent/residual stress/finite element simulation

分类

矿业与冶金

引用本文复制引用

张克明,曹宇,席尚宾,郑佩,张振亚,黄甲,刘文城,姚骏..考虑黏接工艺对云纹干涉钻孔法标定系数基本机理的影响[J].现代制造工程,2024,(7):1-8,41,9.

基金项目

国家自然科学基金项目(11802316) (11802316)

国家商用飞机制造工程技术研究中心创新基金项目(COMAC-SFGS-2022-1874) (COMAC-SFGS-2022-1874)

常州市"龙城英才计划"项目(CQ20210045) (CQ20210045)

现代制造工程

OA北大核心CSTPCD

1671-3133

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