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12000m特深井自动化钻机研制与应用

王维旭 曹晓宇 马继光 张洪 李亚辉 覃建 王安义 朱海峰

钻探工程2024,Vol.51Issue(4):7-13,7.
钻探工程2024,Vol.51Issue(4):7-13,7.DOI:10.12143/j.ztgc.2024.04.002

12000m特深井自动化钻机研制与应用

Development and application of automatic drilling rig for 12000m extra-deep wells

王维旭 1曹晓宇 2马继光 3张洪 4李亚辉 1覃建 1王安义 1朱海峰5

作者信息

  • 1. 中油国家油气钻井装备工程技术研究中心有限公司,陕西 宝鸡 721002||宝鸡石油机械有限责任公司,陕西 宝鸡 721002
  • 2. 宝鸡石油机械有限责任公司,陕西 宝鸡 721002
  • 3. 中国石油集团西部钻探工程有限公司,新疆 克拉玛依 650200
  • 4. 中国石油集团川庆钻探工程有限公司,四川 成都 510100
  • 5. 中国石油集团长城钻探工程有限公司,北京 100020
  • 折叠

摘要

Abstract

In order to help the scientific exploration of ultra-deep formation and oil and gas discovery over 10000m in China,two sets of automatic drilling rig for 12000m extra-deep wells were developed which is equipped with 15m ultra-high drilling floor base,4600kW winch with high load ratio,3000hp five-cylinder drilling pump set,9000kN AC frequency conversion top drive device,etc.,to meet the needs of drilling operations for myriametric wells with ultra-high pressure complex condition.Ultra-large capacity pipe string automatic processing equipment and integrated control system are accompanied to meet the requirements of automatic storage and discharge of myriametric drilling tool,the full automated process of pipe string from the yard to the wellhead was achieved.Electric drive equipments were comprehensively applied with more accurate control,more environment friendly operation,low temperature environment adaptability and higher safety.Equipements such as top drive device,generator set and domestic inverter are locally made rather than imported.The field application showed that the two sets of automatic drilling rig for 12000m extra-deep wells has an integrated drilling speed of up to 1.6m/h,and the tripping speed is 24.8columns/h.Through the remote online detection and expert diagnosis system,the average failure rate is reduced by 50%compared with the in-service drilling rig,and the drilling operator can be reduced by 3 people/shift,as a result,the labor intensity of drilling personnel can be greatly reduced.It provides equipment support for China's oil and gas field development in myriametric formations.

关键词

万米钻井/特深井/石油钻机/自动化/电动化/深层油气/深地科探

Key words

myriametric drilling/extra-deep well/petroleum drilling rig/automation/electrification/deep oil and gas/deep scientific geological exploration

分类

石油、天然气工程

引用本文复制引用

王维旭,曹晓宇,马继光,张洪,李亚辉,覃建,王安义,朱海峰..12000m特深井自动化钻机研制与应用[J].钻探工程,2024,51(4):7-13,7.

基金项目

中国石油天然气集团公司课题"工程技术与装备迭代升级发展研究"(编号:2023DQ0715) (编号:2023DQ0715)

钻探工程

2096-9686

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