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面向全量测点耦合结构分析与估计的工业过程监测方法OA北大核心CSTPCD

An Industrial Process Monitoring Method Based on Total Measurement Point Coupling Structure Analysis and Estimation

中文摘要英文摘要

实际工业场景中,需要在生产过程中收集大量测点的数据,从而掌握生产过程运行状态.传统的过程监测方法通常仅评估运行状态整体的异常与否,或对运行状态进行分级评估,这种方式并不会直接定位故障部位,不利于故障的高效检修.为此,提出一种基于全量测点估计的监测模型,根据全量测点估计值与实际值的偏差定义监测指标,从而实现全量测点的分别精准监测.为克服原有的基于工况估计的监测方法监测不全面且对测点间耦合关系建模不充分的问题,提出多核图卷积网络(Multi-kernel graph convolutional network,MKGCN),通过将全量传感器测点视为一张全量测点图,显式地对测点间耦合关系进行建模,从而实现全量传感器测点的同步工况估计.此外,面向在线监测场景,设计基于特征逼近的自迭代方法,从而克服在异常情况下由于测点间强耦合导致的部分测点估计值异常的问题.所提出的方法在电厂百万千瓦超超临界机组中引风机的实际数据上进行验证,结果显示,与其他典型方法相比,所提出的监测方法能够更精准地检测出发生故障的测点.

In the actual industrial scenario,it is necessary to collect a large number of data from measuring points in the production process,so as to master the operational state of the production process.Traditional process mon-itoring methods usually only evaluate whether the overall operation state is abnormal or not,or carry out hierarch-ical evaluation of the state.These methods do not directly locate the fault location,which is not conducive to the efficient maintenance of the fault.Therefore,in this paper,a monitoring model based on total measurement point estimation is proposed,and the monitoring indicators are defined according to the deviation between the estimated value and the actual value of total measurement points,so as to realize the separate and accurate monitoring of total measurement points.In order to overcome the problems of incomplete monitoring and insufficient modeling of coupling relationship between measuring points in the original monitoring method based on condition estimation,a multi-kernel graph convolution network(MKGCN)is proposed.By treating the measuring points as a graph of the total measurement points,the coupling relationship between measuring points is explicitly modeled,thus realizing the synchronous estimation of total measuring points.In addition,for the on-line monitoring scenario,a self-itera-tion method based on feature approximation is designed to overcome the issue of abnormal estimation of some measurement points due to the strong coupling between measurement points under abnormal system state.The method proposed in this paper is verified on the actual data of induced draft fan in 1 000 MW ultra-supercritical thermal power unit of power plant.The results show that the monitoring method proposed in this paper can detect the fault measuring points more accurately than other typical methods.

赵健程;赵春晖

浙江大学控制科学与工程学院 杭州 310027

自迭代特征替换多核图卷积网络全量测点估计故障检测

Self-iterative feature replacementmulti-kernel graph convolutional network(MKGCN)total measure-ment point estimationfault detection

《自动化学报》 2024 (008)

1517-1538 / 22

国家自然科学基金杰出青年基金(62125306),国家自然科学基金重点项目(62133003)资助Supported by National Natural Science Foundation of China for Distinguished Young Scholars(62125306)and National Nat-ural Science Foundation of China(62133003)

10.16383/j.aas.c220090

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