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基于数值模拟的气相换热器壳程结构优化与试验

郑宇 万霖 车刚 刘季君 王洪超

食品与机械2025,Vol.41Issue(2):85-93,9.
食品与机械2025,Vol.41Issue(2):85-93,9.DOI:10.13652/j.spjx.1003.5788.2024.80608

基于数值模拟的气相换热器壳程结构优化与试验

Shell-side structure optimization and experiment of gas-phase heat exchanger based on numerical simulation

郑宇 1万霖 2车刚 2刘季君 3王洪超2

作者信息

  • 1. 黑龙江八一农垦大学工程学院,黑龙江 大庆 163319
  • 2. 黑龙江八一农垦大学工程学院,黑龙江 大庆 163319||黑龙江省农机智能装备重点实验室,黑龙江 大庆 163319
  • 3. 黑龙江省北大荒米业集团有限公司,黑龙江 哈尔滨 150090
  • 折叠

摘要

Abstract

[Objective]To optimize the structure of gas-phase rotary heat exchanger and address low heat transfer efficiency of gas-phase rotary heat exchanger with single-blade shell-side structure.[Methods]The performance of three kinds of shell-side heat exchangers is analyzed by establishing a simplified model and computational fluid dynamics(CFD)method.Taking the shell-side pressure drop and convective heat transfer coefficient as the test indexes,this study explores the influence of main parameters such as the number of working circles,blade height,and blade width on the shell-side pressure drop and convective heat transfer coefficient and conducts optimization and verification.[Results]The overall performance of the six-blade heat exchanger is better,with the shell-side pressure drop reduced by 7%~8%and the convective heat transfer coefficient increased by 8%~10%.In the case of 3 working circles,the blade height of 45.05 mm,and the blade width of 4.79 mm,the minimum shell-side pressure drop of the six-blade heat exchanger is 6.95 kPa,which is 15%~21%lower than that before optimization.The maximum convective heat transfer coefficient is 183.35 W/(m2·K),which is 10%~12%higher than that before optimization.The error between the simulated value and the experimental value of shell-side pressure drop is≤6%,and the error between those of the convective heat transfer coefficient is≤5%.The optimization results are reliable.[Conclusion]With the optimized shell-side structure,the gas-phase heat exchanger has good heat transfer performance.

关键词

数值模拟/换热器/性能分析/结构优化

Key words

numerical simulation/heat exchanger/performance analysis/structural optimization

引用本文复制引用

郑宇,万霖,车刚,刘季君,王洪超..基于数值模拟的气相换热器壳程结构优化与试验[J].食品与机械,2025,41(2):85-93,9.

基金项目

黑龙江省自然科学基金项目(编号:LH2022E098) (编号:LH2022E098)

国家重点研发计划项目(编号:2021YFD2100901) (编号:2021YFD2100901)

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