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大电流厚膜混合半桥倍流整流变换器设计

解光庆 李昕煜

电子与封装2026,Vol.26Issue(5):52-57,6.
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电子与封装2026,Vol.26Issue(5):52-57,6.DOI:10.16257/j.cnki.1681-1070.2026.0052

大电流厚膜混合半桥倍流整流变换器设计

Design of High-Current Thick-Film Hybrid Half-Bridge Current-Doubler Rectifier Converter

解光庆 1李昕煜1

作者信息

  • 1. 中国电子科技集团公司第四十三研究所,合肥 230088
  • 折叠

摘要

Abstract

To meet the demand for low-voltage high-current power supply in new equipment such as AI chips and digital signal processors(DSPs),and to address the issues of low efficiency and large volume in traditional two-stage power supply architectures,a single-stage half-bridge current-doubler rectifier converter based on thick-film hybrid integration technology is designed.By analyzing the problems of low conductor current density,poor heat dissipation capacity and high high-frequency losses in thick film processes in high-current applications,it is proposed to adopt high thermal conductivity active metal brazed(AMB)ceramic substrates and an optimized power interconnection structure to enhance the current-carrying capacity and heat dissipation performance.The circuit employs the LM5035C control chip to achieve feedforward voltage-mode modulation and synchronous rectification drive,while the transformer is designed with a 4∶1 turn ratio parallel structure to reduce winding losses.A test prototype with an input voltage range of 20-38 V,an output voltage of 1 V,and an output current of 50 A is developed.The peak efficiency of this prototype exceeds 90%,verifying the feasibility of the proposed structure in achieving high power density,high efficiency,and good dynamic response,and providing a reliable integrated power solution for low-voltage high-current applications in new electronic equipment.

关键词

半桥倍流整流变换器/厚膜混合集成电路/低压大电流/AMB基板/同步整流/互连工艺

Key words

half-bridge current-doubler rectifier converter/thick-film hybrid integrated circuit/low-voltage high-current/AMB substrate/synchronous rectification/interconnection process

分类

信息技术与安全科学

引用本文复制引用

解光庆,李昕煜..大电流厚膜混合半桥倍流整流变换器设计[J].电子与封装,2026,26(5):52-57,6.

电子与封装

1681-1070

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