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高固含量热固性固体推进剂3D打印技术

王杰 齐瑶 祁威 肖鸿 王奔 李伟 段玉岗 史佳齐

固体火箭技术2024,Vol.47Issue(3):397-404,8.
固体火箭技术2024,Vol.47Issue(3):397-404,8.DOI:10.7673/j.issn.1006-2793.2024.03.013

高固含量热固性固体推进剂3D打印技术

3D printing technology for high solid content thermoset solid propellant

王杰 1齐瑶 1祁威 1肖鸿 1王奔 1李伟 2段玉岗 1史佳齐3

作者信息

  • 1. 西安交通大学 机械工程学院,西安 710049
  • 2. 航天化学动力技术重点实验室,襄阳 441003||湖北航天化学技术研究所,襄阳 441003
  • 3. 西安航天化学动力有限公司,西安 710025
  • 折叠

摘要

Abstract

Compared with the traditional solid propellant casting method,3D printing technology possesses higher manufacturing flexibility and safety.For solid propellant materials with high solid content(The mass fraction is greater than 85%),the traditional extrusion printing methods have some problems,such as extrusion discontinuity and poor molding quality,which limit the overall per-formance of the motor.Aiming at the above problems,a dual ultrasonic vibrator resonance extrusion printhead for high solid content thermoset solid propellant was designed based on the principle of ultrasonic anti-friction assisted extrusion.The effects of key process parameters such as printing temperature,extrusion pressure and nozzle diameter on the porosity of the printed propellant ma-terial were investigated.Under the optimal process parameters of printing temperature of 70℃,extrusion pressure of 0.6 MPa,nozzle diameter of ϕ1.7 mm and printing layer height spacing ratio of 0.8,the complex variable burning rate thermosetting solid propellant grain structure with content of 88%,porosity of 3.46%can be printed,printing manufacturing error controlled within 0.4%.At the same time,the tensile strength of the printed sample is improved by 56%than that of the traditional casting sample,which provides a new idea for the manufacture of complex high solid content solid propellant grain structures.

关键词

固体推进剂/3D打印/高固含量/超声减摩

Key words

solid propellant/3D printing/high solid content/ultrasonic anti-friction

分类

航空航天

引用本文复制引用

王杰,齐瑶,祁威,肖鸿,王奔,李伟,段玉岗,史佳齐..高固含量热固性固体推进剂3D打印技术[J].固体火箭技术,2024,47(3):397-404,8.

基金项目

装备重大基础研究项目. ()

固体火箭技术

OA北大核心CSTPCD

1006-2793

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